About a year and a half to nine months ago, in my capacity as a retail customer and then as a small-time dealer, I was a "regular customer" of Benchmade's warranty department, but now it's been a few months since I've last shipped anything to them. (Though I have a few early production 350's that want to be brought up to the current lock design)
I don't speak engineering well enough to give a good detailed report, but tour I got of the Benchmade factory last November was mostly about obsessive quality control measures. Like raw material being stored in the same room as that high-precision monster laser machine, so that all parts will be cut out at a constant temperature, like parts being measured on special micrometer jigs, like critical dimensions being examined under a microscope hooked up to their computer network, like a tray of rejected finished Axis Locks.
I am convinced that Murphy's law is strictly enforced on high-tech knives, and especially early production high-tech knives.
Slightly uneven grind liness? I met one on a Microtech. Edge Design says they've reprogrammed their grinder to fix the slightly uneven false edge grind I've seen on every Genesis so far (they cut just fine). The clip was in the wrong position on that Microtech too. Mushy ball bearing detents? I just got a Spyderco that has one like that, though most of theirs are very good. I've had Spyderco lightweight Cricket and a Kershaw Starkey Ridge suddenly turn into fixed blade knives on me. And watch your early production Kershaw Mini-Task like a hawk! Spinal-tap test failures? I"ve sent one expensive knife back to William Henry for that, and they're not alone.
And warranty service departments did what we expect them to do in the knife industry. When problems came to them by insured mail, they fixed or replaced.
Factory sharpening? A perfectly vorpal edge out of the box is nice, but it won't last in use, and the edge is the easiest thing for the customer to correct to his or her preference.
The real test of a knife company is its warranty service department. Benchmade's product support is up to the standard of the high-quality knife business. In a perfect world, knives would never go dull or wobbly or be needed as weapons, but in an almost perfect world every industry would have warranty service like the knife industry's.
- JKM
www.chaicutlery.com
[This message has been edited by James Mattis (edited 30 January 1999).]