STR,
thanks for the advice, I really appreciate it.
I have a 505 and a 500, both with micarta scales that are very easy to use and a new 503 with wood scales that is fairly easy to use.
The really stiff knives are 501's, the stiffest, way too stiff for comfortable use, is an older one with micarta scales but the newer one with wood scales is almost as stiff, both are very unpleasant to close.
All these knives have been cleaned well including blowing out with high pressure air, all have been lubed with CLP before and after air blasting. The blades pivot freely and the rocker bar seems to move freely except for the spring force.
The diameter of the 501 spring bar appears to be the problem, the bar is round not flat like on a Spyderco, so it's probably straight not bent into an arch. The spring bars sure seem to be straight. On Spyderco knives I relax the spring bar by de-arching it a bit either with a press and a coin or with a hammer tap on a coin or screwdriver. If the spring is de-arched too much then the rocker pivot pin can have one side milled off to remove it, the rocker bar, the spring and then the spring re-arched. I don't see an easy way to do this on the Buck 500 series because the pivot pin is under the scales.
One other thing, on the 501 knives the rocker bar spring approaches the scale rivets when the lock bar is unlocked. If the spring made contact with those rivets the unlocking force would be greatly increased but it appears there is no actual contact.
All of this is a semi moot point, I don't carry a Buck 500 series knife anymore except for nostalgia on rare occasions. These slimlines are heavy for what they are and they are difficult to one hand and I hate to have them rubbing against a speedloader or spare magazine. On the other hand they have elegant and most pleasing lines and very high quality build.
Have fun with sharp things and thanks for the help.
Best regards,
Mike S