Mokume 1st attempt.

Joined
Jun 27, 1999
Messages
804
Ok, I stole some time and actually accomplished something over the weekend. Here is the link to my photopoint album of mokume making, in no particular order.
http://albums.photopoint.com/j/AlbumIndex?u=1464888&a=11916328&f=0

And here's the finished laminate.


http://albums.photopoint.com/j/View?u=1464888&a=11916328&p=42794447&Sequence=1&res=high

It was a partial success. I stacked 7 layers of 16 guage nickel silver, 9 layers of .005 brass, and 18 layers of .0003 copper. This was in the order of copper, brass, copper, nickel, repeat. The brass and copper melted together, but I didn't reach the melting point of the nickel silver. In other words, too damned hot. I should have just gotten it to the eutectic point of the copper, but my makeshift indicator didn't work for a reason I should have foreseen. I put a piece of copper foil on top of the pressplates and put a scrap from the pressplates on top of that. I figured that it would deform and/or melt at near the right temps, then I could control the atmosphere to hold it at that temp and let it soak all through the piece. I expected some melting near the ends, though. So instead of a 34 layer chunk of mokume, I have around 9 layers. Could still look nice, and the high-copper brass is a very attractive color. Things I learned:
1.Most commercial cleaning compounds for these metals suck. Go with fresh, 400 grit sandpaper.
2.Stainless heat treating foil ROCKS. It made it so I couldn't see the piece, but with a couple of wood chips thrown in, it prevented ALL OXYGEN from entering, and allowed the metals to flow freely. It was lovely.
3.Next time I'll try a solid piece of copper for watching the temps. Foil oxidizes too easily.
4.Stainless bolts work well, but have plenty of spares on hand. I sheared two while tightening. Watch to be sure your washers are stainless as well. One of mine turned out to be galvanized. In the wrong bin at Home Depot.
5.This is harder to do than damascus.
The rest of the things I learned were too embarrassing.
Please let me know what you think.

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Oz


"His name is Robert Paulson."
http://www.freespeech.org/oz/

[This message has been edited by Osbourn (edited 03-05-2001).]
 
Way to go Oz! You've got the basics done now and some practical experience. Next time ought to work even better. Are you going to forge that piece down? -Guy Thomas
 
Thanks for sharing, Oz. This is something I want to try soon, appreciate your tips. Be sure to let us know what you do with it!
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COOL Osborn,This is one thing that I want to try again.I have tried it a couple of times with no luck but I will get it some day.I will be curiously waiting for all the details of how you do it when you get it the way you want it.
Bruce

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Bruce Evans Handcrafted Knives
The soul of the Knife begins in the Fire!!!!!
Member of,AKTI#A000223 and The American Bladesmith Society
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Outstanding Oz!!! I can't wait to give it a try in my little heat treat oven.

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Take care!! Michael
jesus.jpg


Always think of your fellow knife makers as partners in the search for the perfect blade, not as people trying to compete with you and your work!
http://www.nebsnow.com/L6steel
Buzzards gotta eat, same as worms!!!
 
Thanks for the support, guys. If I hadn't included the nickel silver, which was kind of an afterthought, this would have been a miserable failure, so I count my blessings on that. I think it would be a lot easier with a heat treat oven with a good thermostat. Just about all other variables can be controlled pretty easily if you're careful about cleaning it. That seems to be the most important step from everything I've been reading.
As for what I'm going to do with it from here, I was thinking of cutting it in half and stacking it once for a higher layer count and pressing it down again. In the process of this, I could easily drill the holes to make a raindrop pattern. That seems like the safest pattern I could go with. A twist is very likely to delaminate with the zinc content involved, and a ladder pattern could shear pretty easily if I get the heat too high again.
I've had several requests for pendants out of it from some of the ladies I've shown it to, but I think I have enough for that and bolsters. I'll post more pics when I've gone with the next step.

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Oz


"His name is Robert Paulson."
http://www.freespeech.org/oz/
 
Nice job Oz!! Thanks for the pics! Love to see more.

Take care,
Tom

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"A handful of patience is worth more than a bushel of brains"
AKTI Member A001010
 
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