Thanks guys. In answer to the questions posted: The blade is from 01, 5.5" long at the edge. It started as a chunk of 1/4" cold rolled and is now .177" along the spine. I wanted to leave it thicker than that, but kept having to grind divots out of it left by my 2 x 36 belts. I finally gave up and ordered 2 4 x 36 "finishing" belts (they look like scotch brite with a cloth backing), 2 cork belts, and some SC belts in 220, 320, 400, and 600 grits from SuperGrit. I wasn't patient enough to grind out some of the deep scratches it had with a 4 x 36 grinder, so I took it to work with me on 2 different Sundays and put it on a surface grinder. I work in a powerhouse on 7 day operations, so many of my Sundays are regular work days, not overtime - but the tool room and maintenance areas in the manufacturing area are usually deserted on Sundays.
It might be a bit light now for a cleaver, so if the guy I'm giving it to finds that to be the case I'll hollow grind the edge and he can use it as a veggie chopper (the photo is deceiving - it's got a convex edge right now). Oh, and the handle is black linen micarta.
Reg, the guy I'm giving the chopper to is a mill hand in the tool room, so I decided that if he wants a hole in the end for hanging, he's more than capable of putting it there.
Shalom,
Mark