Photos 3 pound/straight handle build

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Feb 9, 2019
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Hi folks.

I'm new to the forum and new to building an axe. Here's my first try.

A friend has a woodlot and we have enjoyed falling and bucking trees by hand there. We have done this mostly with a camp axe – small enough for weekend warriors like us to swing for a half day without killing ourselves. Anything heavier would wear us out too quick, but we did find this little axe a bit small to really satisfy.

We have loved Dudley Cook’s “The Ax Book” – his writing style and the very clear descriptions of how to do stuff took us right in. Cook pushed a couple of points hard: that most axes are too heavy for most people to use efficiently, and: that the curved handles that are the norm on single-bitted axes today are fundamentally inaccurate, and therefore inefficient.

This set me on a long search for a 3 pound head. I was lucky to find a Hytest head that fit the bill, for $2 at a garage sale recently. It is a generous 2 ¾ or lean 3 pound head, depending on your outlook. I cleaned it up with wet and dry paper, revealing the remains of a number 2 on one side (2 ¾ mark maybe – Cyclone/Hytest made a boy’s axe in this size, from what I understand?).
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On the brand side there are 3 deep pits, which have old Cyclone green paint in them. Suggests that they are a manufacturing defect, rather than corrosion or abuse. The green paint and the good resistance I got filing and honing this head encourages me that it has never been burned or put on a grinder. The poll shows a lot of abuse though.
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I bought a spotted gum mattock handle and cut it down to size, so that could get something straight and hard. This took ages. I used one of the offcuts to cut a wedge. I rubbed through paper to make a template for the eye-size of the axe, then glued this onto the head-end of the handle, as a guide for me to work to. This worked very well for me. Clamping the handle to a rail in an upright position made it easier to do the final shaping on the head-end , and also got me around the problem of not having a useful vise. I used Cook’s table of straight-handle dimensions to size the handle. Lots of hard labour with a rasp to get there.
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The final product (yet to be tested) is kind of Cook’s ideal axe for a lightweight/casual – 3 pound head on a straight 32 inch (80cm) handle. Looking forward to cutting something down and up with it. (But more likely, using it to rescue the chainsaw).
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Thanks all for looking – Jonah (Tasmania, Australia).
 
Looks great man! good job. Great idea re-purposing the mattock handle. and the poll isn't in bad shape at all, in fact, I'd say its way better than average we would see over here on an older head. love the bare feet also. took me a second to realize its summer where you are.
 
Nice job! I have two straight handled axes that are about the same size/weight that I absolutely love. Both were picked from garage sales too!
 
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I also have one set up similar, and think you'll like it a lot.

Great job making that handle work, took some effort!
 
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Looks great! 32" straight haft and that weight will make for a very handy axe.

and: that the curved handles that are the norm on single-bitted axes today are fundamentally inaccurate, and therefore inefficient.

Cook's book is good and a lot of fun to read. But he got that one wrong. He makes several glaring errors in his book. But I still enjoyed it very much.
 
Looks great man! good job. Great idea re-purposing the mattock handle. and the poll isn't in bad shape at all, in fact, I'd say its way better than average we would see over here on an older head. love the bare feet also. took me a second to realize its summer where you are.
Thanks FLINT77. Good to know that the head is in ok shape. I promise I'll put shoes on when I use the axe...
 
I also have one set up similar, and think you'll like it a lot.

Great job making that handle work, took some effort!
Thanks muleman77. Yes, it took a stupid amount of time, to be honest. Glad I wasn't paying myself to do it, that's for sure. In the future, I would split handle blanks out of a log, buy a spokeshave and start from scratch. I think that would be quicker. No idea what local timbers make good handles here, so there's research to be done. Cheers.
 
Looks great! 32" straight haft and that weight will make for a very handy axe.



Cook's book is good and a lot of fun to read. But he got that one wrong. He makes several glaring errors in his book. But I still enjoyed it very much.

Thank you Square_peg. I'm all ears - tell me where Cook went wrong. Because I have leaned hard on him for info, you can set me straight and save me time and muck-ups, if you're willing to share. Many thanks, Jonah
 
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