6 Hatchets

Joined
May 2, 2014
Messages
103
About two months ago I had an idea to restore old hatchet heads as gifts for my family for Christmas. It all started when I saw a few old axe heads at a flea market and snowballed from there.

After lots of searching I was able to get my hands on 6 hatchet heads for reasonable prices and started down the path!

I thought I'd share my adventure on the forum for anyone who wanted to check it out.

This post is about the first hatchet.

Here is the before picture:

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I had tried the vinegar soak to remove rust on an old double bit I found and didn't love the experience. So I wanted to try the angle grinder with a wire wheel on it to see how that faired. And I must say it was WAY better. Faster. Easier. And better results. Wins all around.

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I have a lot of experience sharpening knives but had never had sharpened an axe before. I watched lots of videos and went to town with a file I had.

Got it pretty darn sharp with only one cut on my pinky (small win?). It took a fairly long while to get the bevels where I wanted and the file did hit the wrong mark a number of times - this led to a streaky shine in some places.

Next came the hanging. This is the part I was worried about. Rightly so. I got a handle from house handles and went to town with a rasp. I found eventually that the eye of this particular hatchet head wasn't quite straight so had a lot of work to do to get it straight. I wasn't exactly clear on how tight it should be either, but figured experience is the best teacher. In the end I got it straight, but I was so excited it was straight and nervous that it would become crooked if I tried to drop it lower I hung it just shy of the top - which was a mistake.

Anyway. It was a good time. Here are some pics of the hang. The top down view is so ugly I'm nearly ashamed! Hah. I took it out to trim my willow tree out back and it worked great. I really enjoy using it. The balance is great on the 16 inch broad hatchet handle.

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Still need to treat the handle with BLO, but I'm liking it. I'm not worried about the loose looking hang because it was such a bear to get on in the first place. If you can't tell from the pictures, it is an old cedar pattern Boy Scout hatchet.

I'll be using this thread to post the other hatchets as I progress.

J
 
Nice refurb! I'm glad to hear it's tight. However, I would recommend at least adding supplemental wood wedges to those gaps in the top. Either that or re-wedge it with a fatter wedge. Looks great, and I like the long straight handle you used.
 
Refurbishing axes definitely has a learning curve. You did a good job cleaning up that head, but the way you hung and wedged that head on there is asking for trouble. I would suggest to dig the wedge back out of there, drop the head further down on the handle and then use a fatter wedge to fill in the gaps around the handle in the eye of the axe. It won't take very long for that head to come flying off in use and that could cause someone a possibly serious injury.
 
Thanks for the advice! I have been trying to get the wedge back out. Any suggestions on the how? Anything I've tried to use to grab it just breaks it.


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Thanks for the advice! I have been trying to get the wedge back out. Any suggestions on the how? Anything I've tried to use to grab it just breaks it.


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You can put a screw in each end and pry/wiggle it out, or do I what I normally do and use a small drill bit and drill many holes in the wedge (careful not to hit the actual handle) until the pieces can be pulled out with a flathead screwdriver.
 
You can put a screw in each end and pry/wiggle it out, or do I what I normally do and use a small drill bit and drill many holes in the wedge (careful not to hit the actual handle) until the pieces can be pulled out with a flathead screwdriver.

I appreciate the tips! I'll give it a go here in the next few days and see how I fair.
 
Hatchet #2,

This one was also a flea market find. It has made in Sweden and "super banko" stamped, one on each side, on the poll. It is a fairly hard steel and I think will prove to be a great little tool.

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This one also got the wire wheel treatment and some sharpening. The sharpening was way more difficult due to the hardness of the steel, but eventually I got the job done.

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Then came the hanging. I have a friend that is a wood worker. He had some spare hickory laying around and said I could take it off his hands for a handle. The morning I was to go grab it, he let me know that he had a surprise for me and that he got a little carried away... He ended up ripping the hickory and laminating it between two black walnut boards. And did the same with some cherry. I was kind of sad to no longer have enough hickory to make a full handle, but it was his wood that he was gifting so I wasn't too upset as it was his choice. After a lot of shaping, some on a router and a lot by rasp. I got this one to fit.

The hang was much better. The fit was better. No feel like I got just the right amount of tightness before to drive a solid wedge in. It was way too tight to try a full metal wedge (as provided with my house handle) so I cut just it to a small piece just to give that a try. It worked fine, though I highly doubt it was necessary. This one is pretty tight all the way around.

I might just gift this one back to my friend who provided the handle once it is done. I think the handle needs a bit more shaping, I underestimated the top heavy nature of it and need to thin it out. Looks great though!

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I won't lie, I am thoroughly enjoying these refurbs. And they are going to make great tools and an even better experience.

Only 4 more to go!

Edit: the handle is about 17.5 inches long.
Edit2: that last pic is a bit wierd. But it shows a bit of the lamination.

J
 
I have had more problems hanging handles on vintage Plumb hatchets than any other make. Their eyes are very tapered so that the top is much larger than the bottom - thus requiring extra effort to shape the handle neck and a very large wedge.
 
Be very interested to hear how your 'glulam' handle holds up. It is a hatchet to be sure, and not subject to the same forces as a splitting axe.
 
I agree. It definitely needs some more work. I've been busy at work but will have some updates soon.


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Hatchet 3,

This one is a Keen Kutter Ec Simmonds. Beautiful little 1.25 pound hatchet. I had this extra handle from house. I wasn't originally looking to use any S shape handles but after a tiny bit of straightening I found it to my liking.

Sharpened up the head and was surprised to find this ones steel much harder than hatchet number 1.

Before and after rust cleaning:
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This one was way better! I'm not sure if it was the learning curve or what, but this was much much smoother and much easier. The end length is 15.75 inches which is a tiny bit shorter than I was hoping, but it feels great in hand. I might be keeping this one!

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I've learned so far that patience is key! Slow and steady wins the race. I tried to take my time on this one with the rasp. Slowly shaping and slowly tuning it to be just right.

I love it! My only complaint is that I feel like the head after wedging it is a tiny bit tilted toward but it might just be my tired eyes at this point.

The real question is: metal wedge or no metal wedge?

Thanks for looking!

3 more to go! The next ones will be way slower to be updated because I need to make some new handles. Or acquire them. More updates on hatchet two and one coming soon. Both are soaking in linseed oil now.
 
You dont need no stinkin metal wedge! You have a good hang with this last one, I would keep that one for yourself.
 
Good looking keen kutter. I would have a hard time giving it away. It's a keeper. I don't like metal wedges in hatchets or axes.
It's personal preference but for me they create more problems like potentially cracking the haft and a pain to deal with if you have to rewedge the head.
 
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