A bare bones list of get-started essentials

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Jun 11, 2010
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A customer recently asked for a list of equipment to get started in knifemaking, and this is what I came up with. I'm posting it here to see if any of y'all have anything to add. I left out most of the methodological stuff on purpose to keep it on topic. If this post gets enough traction, I thought it might make a nice tutorial thread for later. Anything I missed?


The first thing to say is that it depends entirely on how much money you want to spend. I started with about $500 for some tools and supplies (if I’d really have known what I was doing it’d have been more like $350) and paid for them with the proceeds of my first 4 or 5 knives. As I sold more knives I got more equipment and supplies. I made a few good trades here and there. Anyway, I mention that because it doesn’t necessarily take much to get started, and you can build an awesome shop slowly if you’re smart with your money and patient. You can even make a knife without a grinder, it just takes a long time.

There are 2 tools you really can’t do without, whatever people may say. A grinder is the most important tool in the knife shop, in my opinion, and you can spend as little as $100 or as much as $2500. I’ve made all of my knives with a Craftsman 2x42 grinder from Sears that I got on sale for $95. I’m saving to get a 2x72 with variable speed, which will set me back $1600-2000 at the outset. I’ll add accessories with time (and more money…). Generally folks suggest getting the best you can afford, though I’d add the caveat that if you aren’t sure you’ll really get into knifemaking, start with a realistic budget. Or, if you have tons of cash, go ahead and buy the really nice one. If you decide you don’t like making knives after all you can sell it to me for a song! You’ll also need good belts, and I get mine from www.trugrit.com and www.supergrit.com. When you get to that point I can tell you what I like, but it’s really just a matter of experimentation.

Second, you need a drill press. If you’re handy at all you probably already have one. If not, you don’t need anything fancy. Mine is a Delta that I got when I was about 14. Good drill bits are essential, as is using the drill press at the right speed for the size of the bit and the hardness of the metal. I burned through dozens before getting it right, and it just takes practice (or you can read the directions with your drill press). I like Norseman bits that are available online or at Fastenal. For common hole sizes (1/8” especially) I use a carbide tipped bit. I just got tired of buying them all the time.

You’ll need something for heat treating your blades, or you can send them to one of several professionals that can do it for you for a relatively reasonable fee ($8-12 each, I think). I did maybe my first 45 in a charcoal forge that I built from a bunch of fire bricks that my brother stumbled across (literally I mean; they were buried in his back yard). I eventually upgraded to a temperature controlled kiln that gives me much greater precision. Good tongs should go along with either option. There are whole books about heat treating, and I’m far from expert. There’s TONS of good information out there about heat treating and every other aspect of the craft at places like www.knifedogs.com and www.bladeforums.com. KD is my favorite because of the type of folks that go there, BF gets the most traffic and thus quicker answers usually.

You need some stuff to grind on. Some like to suggest getting some cheap mild steel bars at Home Depot and practicing your grinding skills (you can’t make a blade from it because it won’t harden). That’s a good idea. I didn’t do it because I don’t have a lot of spare time and wanted to learn the whole process. For ease of heat treating and because it’s relatively cheap, I bought some 1080 carbon steel bars in various sizes from a guy named Kelly Cupples (you can Google his contact info and price list) and started making sparks. I tossed the first 2 or 3, but they started getting better fast enough to keep me interested.

You need a vise, and lots of those little cheap spring clamps are helpful too. I was a woodworker long before I made knives, and I’m of the opinion that one can never have too many clamps. Steven King might come up with some twisted clamp-attack story that would convince me otherwise, but I’m gonna stick with that idea for now.

For handle material there are as many options as you can imagine. Wood is easy to come by, but it needs to be flat and preferably hard. I saw down mesquite logs or weird burls I find all the time, and until recently used free wood that I acquired in this way almost exclusively. You can also buy nice stuff from lots of places (another list for another time). You need something to pin the handles on. I use a lot of stainless rod that you can get at Fastenal or any of the knife supply places online (that’s a different list for yet another time). I also use brass rod from Lowe’s, and sometimes even copper ground wire from Home Depot. I once used a piece of stainless hydraulic line from a deepwater oil well downhole assembly. Like I said, there’s lots of options

There you have it: a seriously bare bones list of things to get started. There are myriad accessories and doodads that can make things easier, and some of them are actually worth it. I’ve never spent any money on my hobby that I didn’t make from my hobby except at the first. That’s one of the things that keeps me going—the knowledge that my hobby is self-sustaining. In that way knife making is kinda the opposite of golf.

Please feel free to ask all the questions you want. It’s no bother at all, so don’t be concerned about that. I’ll answer when I can, and the forums are always there and full of people with vastly more knowledge than me. I suggest getting started, because that’ll give you more questions.

Regards,
 
Great idea for a thread!

I made my first few knives with a vice, a C-clamp, a hack saw, a hand drill (powered, not hand crank), a couple of files, and sandpaper. Oh yeah, and a couple bars of ATS-34--I sent the blades off for heat treat.
 
It sounds reasonable, except for...
KD is my favorite because of the type of folks that go there, BF gets the most traffic and thus quicker answers usually.
Awww... say it ain't so. What are we, chopped liver?

Um, I'd maybe add a bandsaw. It's not strictly necessary, but beats the HECK out of a hacksaw and an angle grinder, too. A bandsaw such as a cheap metal-cutting 4x6 will do fine for cutting handle materials too, as well as metals for fittings.

My top three in order:

Grinder
Drill Press
Metal bandsaw

and then:

clamps, a vise
a buttload of files and sandpaper. Calipers. Buffer. A surface plate or piece of glass to get things flat.
 
KD is my favorite because of the type of folks that go there, BF gets the most traffic and thus quicker answers usually.

Never seen a difference between folks over there and here. :confused:
I post mostly here and know more folks personally. Well in a virtual way of course, I am too far from most. :( Like someone said, I came for the knives and stayed for the people. Or something like that. You can't find a better bunch. (PS: and not just cause they all liked my latest knife ;))
Have you had some bad experiences here?
 
Everyone here is awesome! If it weren't for bladeforums I would not be making knives. I could see you coming here lately and seeing a couple of members drag the whole place down. It's actually embarrasing. Besides about two recent threads you never see anything negative. This place is great.

The only thing I'd add to the list would be to save a good part of the budget for stuff that comes up unexpectedly. Also mention that you might as well spend more on belts than the grinder! I had no idea how much I'd spend on belts for each knife.
 
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Good list Travis. I don't have a whole lot more than that, and it does me just fine for stock removal. Of course there's lots of stuff I want. I think Salem and others are right, the next tool on my list is a metal-cutting bandsaw.

I would add if you come across a second cheap drill press at a garage sale or something, snatch it up! I keep an oily greasy one set slow for metal, and one set fast and kept very clean for handle materials. I use a basic machinist's vice like this one a lot on the metalwork drill press.
 
Um, I'd maybe add a bandsaw. It's not strictly necessary, but beats the HECK out of a hacksaw and an angle grinder, too. A bandsaw such as a cheap metal-cutting 4x6 will do fine for cutting handle materials too, as well as metals for fittings.

My top three in order:

Grinder
Drill Press
Metal bandsaw

and then:

clamps, a vise
a buttload of files and sandpaper. Calipers. Buffer. A surface plate or piece of glass to get things flat.

+1 on the buttload of grit papers and belts for the craftsman.

I'd like to add that a tile saw may be substituted for the band saw for cutting metal to length and rough shape. Thanks to Fellhoelter for that little tidbit.
 
I'd like to add that a tile saw may be substituted for the band saw for cutting metal to length and rough shape. Thanks to Fellhoelter for that little tidbit.

No way! :D I have a tile saw but was afraid to try! I always use it for G10. Great tip!
 
I looked on sears' website for a cheap belt grinder but they all say sander. Earlier I had seen a 'grinder' that said for wood only. How do I know if a belt sander is ok for metal work? Would a bench grinder do?
 
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