Matt, Thanks for the comments . I have had past experience (distant past) in metal working. and no, on the first two knives I didn't use a mill. I scribed a line and filed to it, the first side took me about six hours and turned out perfect, all on the others were nightmares. on my second knife I completely re did both sides 4 times.
In the intrest of saving my hair I have since changed the design and use a dove tail design. I'll post picks as soon as soon as I can transfer them onto a disk.
Jerry
Oh, I have gotten several tips from the good people on ShopTalk. But haven't come across any questions that I felt qualified to give an opinion on.