Hi this is DaQo'tah
Im new to this sport as well. I wish to just say "good luck" with everything you try, and be sure to let us know how you are doing.
Now, as Im new, I dont have much advice for you , (as I need advice all the time myself),,but I can tell you that that spring steel idea of Ellery is the way I went too.
I got a hold of a leaf spring from the junkyard, ($10-$15) and got to fire up my home-made forge for the first time with it. Have you been to my 2nd website to see they photos of that event?
http://eastof29.tripod.com/daqotahforge2/id4.html
(Oh by the way, haveing a website is fun AND it helps me remember things I have done , so I learn faster)
I read that you should do something called "normalize" to the steel first.
then that "Annealed" thing.
Then I did a 3rd forge heating to bang on the steel. I made a very crude point, then spent some time hitting it flat,,,I had to do this part due to the bend that all springs have when you get them.
Now as for you use of a file for your knife?....that scares me,,,I dont think I will ever try that file idea myself, Im told that a file will make a good blade, However in his book KNIFE TALK , Ed Fowler points out the fact that you have to grind away all the darn teeth of the file to make it a usefull knife. To me, that sure sounds like a lot of work to do with hand tools.
But I could be wrong, as I have never worked on a file/knife yet.
Now, you asked about the "Hair blow dryer" overheating?
YES!,,I too suffered this,,,,it over heats all the time,,,there is also another problem I ran into,,,
when I wanted to do something to the coals, I would turn off the blow dryer so that it didnt blow sparks into my face. But every time I turned off the dryer, the darn thing would seem to get smoke backed up into it,,perhaps heat too,,and this made it not work and need to be removed to cool down.
In the photos of the first time I forged I ran into this problem many times, Untill I gave up with the blow dryer, and used the shopVac. the shop vac has different problems, but it always worked and worked well.
if you dont have a shopvac, and need to use the blowdryer, I know of no way to fix it so that it will not auto-turn off when it overheats. the switch must be a part of the way its made to be safe and not ment to be changed.