A few words about fit and finish

Kohai999

Second Degree Cutter
Joined
Jul 15, 2003
Messages
12,554
Fit and finish defined, as seen by one individual with some degree of experience.

I learned a lot about fit and finish when I worked at GT Knives in San Diego, CA from 1996-1997.

Fit is fairly easy to explain. It is the relation of the components of a knife, forming the whole package.

Fit is usually measured in increments of .001 of an inch with calipers and micrometers, sometimes with more advanced equipment. A few weeks ago, fit and finish was brought up in a discussion about Sebenzas, somewhat derisively, in relation to the expense of the item.

Fit relates to the components in the sense of striving to obtain the closest relation of the parts to each other. Less than acceptable tolerances will result in at least, side to side, and front to back wobble in a folding knife. At worst, the poor fit of components will result in the failure of the locking mechanism, regardless of type. A poor choice of basic components will result in a knife that is doomed from the start, things such as an incorrect thickness of liners, or a bad lock to tang mating, poor angles, things of that nature.

Poor fit can also result in "proud" handle materials, leaving sharp edges that can result in the unintended deployment of a blade for example, or a surface that can damage clothing or skin, leaving blisters or scratches.

An ideal fit will result in surfaces that seem to have been created without seams, an almost organic mating of dissimilar materials. There is not really such a thing as having a fit that is too close, unless the knife was poorly engineered from the start.

This does not necessarily apply to a folding knife, however. Each user has their own ideal of good fit, as applied to the knife's action. Some users want a knife that seems to fly open of it's own volition. Other users want a knife that is very "stiff" to deploy, this can be seen with slipjoint afficianados, frequently. My personal belief is that an ideally fit folder will have the optimum tension from the blade to handle. I spend a lot of time "tuning" folders, so that there is the slightest bit of resistance, but the knife still operates smoothly. Side to side, or front to back play is anathema to me. Butch Vallotton feels that I tighten my knives a little too much, but regardless of if it is a user or a safe queen, that is my preference. We are all free to have our own preferences with regard to this feature.

Finish can be defined by many terms. In most machine shops, there are reference tiles, used to determine what the ideal finish of a metal part will be for an application.

Many times, finish is also applied to how the knife "feels" when completed. Some makers and manufacturers prefer to leave crisp and sharp lines on the handles and blade spine. It looks fantastic when done by experts.

Just as in the case of firearms, depending on the application, this crispness can be unpleasant. It looks exceptional, but does not "feel" very appealing, resulting in "hot spots", and damage to clothing and skin.

My personal preference is for slightly broken edges, especially on the spine of a knife. I have found the opening holes in Spyderco and Benchmade knives to be left a bit sharp for my taste, and usually "break" the edges with a Cratex wheel or fine grit sandpaper. Same thing for handle edges on some knives as well.

As far as surface finishes go, with custom knives, I prefer a hand rubbed satin or mirror polished blade. Hand satin looks outstanding, but can be a bit of a challenge for upkeep. If you have a buffer, and know how to use it, which I do, mirror polish is fairly easy to maintain. Bead or sandblasting looks really cool, and minimizes surface glare, but is easily the most difficult finish to maintain, unless of course, you have a cabinet blaster, which I do not. Beadblasting can also be tricky, because it can hide less than optimal final blade or handle finishes, say something on the level of scratches left from 60 or 80 grit belts.

For using knives, that really get thrashed, like my Benchmade 710 that I have been carrying for 4 years, daily, the belt satin finish that they use is easy enough to maintain. No matter how badly a knife gets scratched, if it matters to you to bring it back to a nice finish, and you have the skill, it can be done.

Now the thing is, cost and finish are not always related. Many makers, including, Buck, CRK, Microtech and others use what they call a stonewashed finish, which is sort of a ceramic media in a tumbler. I am not particularly fond of this finish, but it does reduce the amount of blades that get rejected due to surface flaws, and it is fairly easy to do in an industrial setting. The combo finish that CRK offers when a knife is factory refinished of stonewashed flats and cork belted hollows is more than acceptable in my opinion. In addition, the coatings used by many companies, including Ontario, CRK, Busse and SwampRat, and TOPS... are not optimal IMHO, because they DO NOT allow the average user to maintain them in ideal condition, once a certain level of surface degredation occurs. Of course, your "need it to be non-reflective" crowd is going to disagree with me on this point. You pays your money and you makes your choice. I have a SwampRat, RAT and a number of TOPS knives that I use, and am going to see if I can find some commercially available coatings that will allow me to maintain the knives at home, once the finishes become thrashed, and ratty looking.

My purpose in this post was to help define some less than clear bandied about terms, and open up a dialogue as to what features of fit and finish are important to the other users in the community.

If I left some things out, please feel free to open up discussion, as I am always interested in learning more.

Best Regards,

STeven Garsson
 
That is a good post.
I just wanted to ask if you had ever removed the coating on any of the knives you mentioned, and refinished them? If so, how difficult would it be to achieve a satin finish after removing the coating?
 
Rat Finkenstein said:
That is a good post.
I just wanted to ask if you had ever removed the coating on any of the knives you mentioned, and refinished them? If so, how difficult would it be to achieve a satin finish after removing the coating?

A really skilled grinder can remove the coatings, and refinish fairly easily, with a belt satin finish. I'm not there yet, but, fortunately, have access to a number of people who are fully qualified to take on that request.

The easiest way to remove coatings, is to bead blast them off. The coatings are usually applied to steels that benefit from the added corrosion resistance. In the case of the newer S30V blades by, say, CRK, it is just a non-reflective aesthetic thing.

Best Regards,

STeven Garsson
 
An exellent post Steve and good primer for some decent chat, provided it doesn't devolve into a XXX vs XXXX thread.

I have been said to have a 'good eye' for Fit and Finish. I can pretty much find a flaw in a matter of seconds, but you also have to consider the manufacturing cost rather than either the retail or asking price (in the case of a custom) to be really objective. Just because it retails for $100+ does not mean that it didn't cost $10 to make.

Depending on what I am paying for and the voulme that they are made in I primarily look for

1: Smoothness of opening (This will likely improve over time and use though so no need to be too anal initially)
2: Blade play
3: Lock seating (This will likely improve over time and use though so no need to be too anal initially)
4: blade alignment
5: Grinds
6: General Finish (are the screws or clip scratched or are there cutting marks on the liners or side of the clip etc.)

Of course this varies from style to style of knife, but nothing chaffs my nads more than a good design with excellent components 'thrown' together because it was a Monday morning or a Friday afternoon resualting in what is essentially a reject for no reason other than someone was too bone idle to do it right the fisrt time.

I don't want to mention manufacturers here but some have really caused me to doubt their commitment to F&F.

All in all I would say that for me sloppy grinds and careless assemnly are the biggest cause of dissatisfaction and ones that are probably the easiest to avoid.
 
First of all I would like to comment that cost (assuming you mean "price to the end user" cost) has no relation to fit. The price that a consumer will pay is determined my the consumers perceived value in much the same way as the prices of stock on the major exchanges. I think that for the most part, you get what you pay for. The cost to produce an item in relation to what a consumer is willing to pay has value only in the sense that it helps the maker to determine if it is worth it to keep producing the item.

As far as maintaining the finish of the knife, I think that things deteriorate with the passage of time and with use, even with good care. That's just the way of life. I like to keep my things new looking but the only way to do that would be to keep it in the box. Heck I know a guy that bought a motorcycle in the early 1980's and never took it out of the crate because he wanted to stay "new". I'd give my right arm to ride that bike but then it's value wold possibly decline. I don't know how much pleasure he got from that bike in the crate but since that time I've just about wore out 3 motorcycles and I can't begin to describe how much pleasure they've given me over the years. :thumbup:
Temper, unfortunately commitment to F and F is not always compatable with paying the bills.
 
I'm not REALLY sure that that falls into fit or finish, though. I think that simply is an attribute of good/bad manufacturing techniques on the part of manufacturers, and ability of a custom maker to line up the grinds properly.

Bad grinds are part of manufacturing techniques/processes. Fit is more of an aspect of engineering/design and finish is just that, the final processes before the knife is shipped out, IMHO. I could very well be wrong on that one.

Don't let the possiblity of flames hold you back from naming names. This post was meant to have dialogue, not to be a sermon from the mount. If it starts getting personal/ugly, I will land on the offending party like a ton of orishigane.

See you at SHOT.

Best Regards,

STeven Garsson
 
Scott Dog said:
First of all I would like to comment that cost (assuming you mean "price to the end user" cost) has no relation to fit. The price that a consumer will pay is determined my the consumers perceived value in much the same way as the prices of stock on the major exchanges. I think that for the most part, you get what you pay for. The cost to produce an item in relation to what a consumer is willing to pay has value only in the sense that it helps the maker to determine if it is worth it to keep producing the item.

As far as maintaining the finish of the knife, I think that things deteriorate with the passage of time and with use, even with good care.
Temper, unfortunately commitment to F and F is not always compatable with paying the bills.


Cost can very well have a relation to fit in the sense of how much R&D expense was committed to the design, and how closely the maker/manufacturer follows the templates. Deviation from prototyping and lack of attention to detail have direct correlations to how happy the employee/maker is at doing their jobs, and pay structure factors into that, impacting the final cost.

My statement on maintaining finish was not to say that the knife is going to look minty fresh after many years of carry. My 710 is considerably more recurved now than it was originally, and the edge bevels signficantly more severe due to much sharpening. My point was that with care, the knife does not need to look like it just cut through highly abrasive materials, even if that was the case.

Best Regards,

STeven Garsson
 
I see the grind as 'Finish' and an important one at that. Considering a lot of knives are going to be drawer queens its as important as lock up, more so as the aestethics are really of more importance here.

OK, I will name the company but a lot wont like it, Buck, but particularly their Buck Strider line. Every one I have had in stock was rock solid but the blades came absolutely filthy and the grinds looked like they were done on a high speed brick going from 1mm to over 3mm on a relatively short blade. The Tarani/Police stuff has been pretty consistent though with nothing to complain about. Whether this is just one 'rough-arse' employee or what is considered OK QC wise I dont know, but a lot of the 888 and 880's have been dog rough. Another maker is Spyderco and the US made stuff, the bloody clips often(I really want to say Always but its not quite true) seem scuffed or even scratched. MOD I wont go into but this was a classic case of beautifully machined parts thrown together.
 
I see your point about the grinds, but don't necessarily agree, and am not saying that to be contentious. We are both entitled to differ, based upon perspective, and personal experiences.

Have not had any experience with the Buck Striders, but I will try to take a look at some while at work tomorrow.

Best Regards,

STeven Garsson
 
I know that it can seem trivial, but if you are bothered by this and the blade has an excessively uneven grind on one side you have to do not only both sides but to the same height. So rather than have a 1mm grind you end up with a 3 which will possibly give you a profile that you don't want or a significant loss of material off the blade to return it to the desired (in this case) 1mm height. Again it sounds trivial but to lose a few years worth of metal for the sake of a sloppy grind is IMO unacceptable. So, as drawer queen its no good, as a 'this is the only knife I can afford and I intend to use it until its worn down' it has taken something (longevity) away from you.
 
Kohai999 said:
In addition, the coatings used by many companies, including Ontario, CRK, Busse and SwampRat, and TOPS... are not optimal IMHO, because they DO NOT allow the average user to maintain them in ideal condition....

Attempting to do so (keep an ideal finish on the flats) on that class of knife would be a waste of time and steel considering what they typically get used for and how it effects the blade, doing so would wear down the knife faster than actual use.

My SHBM for example has a bunch of little black pockmarks from using it in wet and damp weather for extended periods of time, now the penetration is very shallow, but if I had sanded them off every time they were induced, a hundred sandings later the blade would be visibly effected in thickness.

For the same reason, on most work knives I don't sharpen out edge damage as soon as it happens, especially on larger chopping knives because again if I did the lifetime of the knife would be drastically reduced.

The coatings provide some measure of corrosion resistance to the flats and last many times over the time that a bare steel finish would be scratched, and can be recoated by the companies if the user wanted it, though for the Ontario it would be likely cheaper to just buy a new one.

Even for lighter use knives, keeping a finish on the flats would wear the knife out immediately. I cut up some cardboard with a Calypso Jr. last night and peeled some potatoes and the finish is significantly abraded by the dirt on the potatoes and the grit in the cardboard.

If I wanted to keep the finish high I would have to resurface it every single day. The knife would not last very long with such constant grinding. As well optimal cutting knives tend to have horrible finishes due to the way they have to be sharpened :

http://www.panix.com/~alvinj/HSSknife.jpg

J.J. takes about this in his work on sharpening. That type of knife looks bad, but work well. There is also then the issue of a patina on carbon steel which makes many of the scratch and abrasion damage moot points.

Temper said:
...as a 'this is the only knife I can afford and I intend to use it until its worn down' it has taken something (longevity) away from you.

Leave the grinds at the same angle but uneven in height, no loss in metal.

-Cliff
 
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