A general ramble about my shop and current projects, with some pics.

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Oct 20, 2008
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Spring is beginning to arrive here, and with it the freedom to work in the shop more comfortably. It was a beautiful day here, a great one to work with the doors open and the radio blasting. I thought I'd share some things I've been working on this winter, and a couple pics of the shop and a knife I've got going.

First off, the grinding room- here's where I stand the most. The wood pile outside has finally burnt down to the point where I can see out the window again. That is excellent.

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To the left. My wife went through one day and put posters up. You'll see them on other walls, too. You can see the grinder controls; they run through the wall to the VFD mounted on the other side.

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I've had the VFD for my main grinder for a while, but recently retrofited my square wheel with a good Leeson 2hp I got off Ebay. So I put a switch in the power line to the grinder so I can select which one to use.

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Here's the Square Wheel. It's the oldest model there is. I had to overhaul it plenty, but it grinds well now- I put the original drive wheel back on since it's variable now, it's really nice to have two variable grinders side by side.

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The buffers, both home built. I really use them only for fittings and handles, I plan to build a more suitable buffer for blades this year.

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Here's the table with attachments and wheels laying around, belts hanging up- I ordered Gators in equiv. 220, 400, 600 last order to try them out. I love them. More on that later.

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My main finish bench. I got a bunch of cheap file trays for all my sand paper, works well. Ten things going on at once here. It's got a bit of a wrap around "command center" feel, I got that from Ken Onion's bench, the way he has things set up. I'd like to adopt as well his feature of 2 or 3 little drill presses easy to reach right here from the chair.

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The outside with coal forge and outside anvil, I finally hauled this stuff from my old place. The hand crank forge works well for general smithing and irregular shaped objects.

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An old wheelbarrow makes a good coal bin...

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This is a gravity tank on a stand, welded up fom an old propane tank and some rebar, etc. That's Bob Marley by the way, smoking what no doubt is a hand rolled tobacco cigarette... the tank holds old veggie oil, or old motor oil. It tees off to the woodstove and to my welding forge.

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The welding forge. I've only run it once since the oil retrofit, the oil part works OK but I have some streamlining to do so I don't get a drip that smokes outside the shell.

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Another workbench. Also cluttered. In the background, a kiln that I traded a knife for. I was going to digitalize it for use as a knife oven, but it's just too big so I'm gonna sell it.

I got lucky, someone gave me some shelves. They filled up instantly, now I need MORE. My drums are way back there, too.

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Another workbench. Pretty self-explanatory.

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More tools. The big JET drill press works OK for milling soft stuff with the XY table, there's a guy down the road who has a mill/drill he does not use and I'm looking forward to horse trading with him a bit. He's got a green 4x6 bandsaw too, wish me luck.

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A wider view of the forging area. The next $500 I have free, I'm going to a fella's house locally to look at a used LG hammer he's got. Wish me luck there, too. I'm almost ready to build a press, too. Just gotta find a motor and start welding. You know I'll be posting when I get the press or hammer together. Hopefully both soon.

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Lastly, my current blade project- a custom order for a guy that wants me to do my version of a Charles Ochs "spec ops fighter." So the blade is getting some recurve, but keeping the long clip and has a similar gradual swept plunge as the original. I kept the steel the same, 52100.

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As mentioned before, I'm really liking the Gator belts. For a while now I've been pretty frustrated with belt life for metal finishing. These are the best yet by far. They load up a little, but I lightly wire brush them while they're running and it makes them grind like new again. Seems like you can do this a lot to one belt, too. Coupled with a slower speed on the grinder, I'm working on grinding cleaner and more finely- up to 600, trying some sweep to my plunges, inspired by Phillip Patton's knives, among others.

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That's all for now, folks. I hope you enjoyed the pics, I always like seeing what's happening in other shops.
 
Salem, thanks for the peek into the shop.:thumbup: My only question: How many freakin' square feet do you have??? It could be the pictures, but that place looks massive!

Very nice setup.
 
Jon, about 900 sq. ft. not counting the outdoor forging area. It's filling up slowly but surely. It is definitely the nicest shop building I've worked in yet.
 
Man, your shop is fantastic. Love the blade too. Man, I could learn a lot from you.
 
Salem, you clearly have too much sapce. I've decided to move next door to you and help you out by leasing some of that spare shop space. It also occurs to me that you have too many tools. Not to worry... I'll help out there too, and buy some of those spare tools from you.

No need to thank me.
 
Thanks for sharing Salem, I love shop pics. I wish I had half that space. I think I have about 180 square feet at the moment. :( If I lived closer I'd go do a little cleaning and organizing in your shop though. ;) And letting the wife put up poster? What's up with that? You sure won't be getting some with "nekkid wimmen" that way. :p;)
 
Tool porn - thumbs up


I'd love to see some more photos of that Wilton Square Wheel inside and out - especially the tracking mechanism.
 
nice shop. That really is a big drill press.

I understand how the oil fuels the forge by being blown in. How do you run a wood stove with oil?
 
Great shop! You got all that in 900 square feet, great use of space. I've been wanting to try those gator belts on my integrals.
 
Salem,
Thanks for the tour. You have a really cool shop, if I was closer I'd bring the guitar and jam out. :D
 
Jim, thanks. Andy, you're a pretty accomplished maker- probably the only thing I could teach you is how to fart around, not get enough done, and forget what you were doing half the time. And if I did that, I'd be doing the world a disservice.

Tryp, there's a place next door (across the horse fields) that's going up for rent- come on in, the water's fine. Just hope you like splitting wood and have a good 4WD rig for the winter.

Patrice, these pics are after I cleaned up a little.:eek:

Numbers, I'll take some more shots of the square wheel and send them to you, if you like. I think it's a cool old beast, too.

Mark, with the woodstove I just ran a simple drip line into the top of the center of the firebox. Build a wood fire under it, then drip oil onto it. With the air cut down, it really extends wood life. It does need improvement. That drill press weighs almost 800 lbs., I owe my buddy big time for helping me wrestle it off the truck and into the shop. We about died.:eek:

Mike, thanks. One thing I've noticed to watch out for with the Gators is that they will wear unevenly if ground on unevenly. So for instance, grinding the spine lengthwise will crush a groove in the abrasive. I've been using j-flex for the narrow and detail areas, and gators for bevel and plunge finishing.

Thanks, Michael. Like to see pics of your shop.

Daniel, I do need a guitar player to jam with more regularly. It's cool though, if I get burnt out grinding, I can just go play an impromptu drum solo. I get burnt out grinding fairly quickly, so my chops are improving on the kit.
 
I don't know about that. I keep looking at the pics of that blade. Nice work.
 
Thanks for the invite into your world Salem !

Those sweeping plunges are looking GOOD

I also wish you luck in your used tool scounging endeavors. I've been very lucky finding deals on craigslist. Mill, Surface grinder, Mig welder, O/A torches were all craigslist scores.

I've never been musical in anyway but it be sweet if you rounded up a band called ShopTalk to play the starving knifemaker blues

Josh
 
Salem,
nice to see some pics of the shop and current project, very nice
it is amazing how lots of space quickly becomes NOT ENOUGH space
looking forward to seeing more pics, when possible
ed
 
Good stuff, Salem. Knife grinds look sweet... those swept plunges are tricky!
 
I've never been musical in anyway but it be sweet if you rounded up a band called ShopTalk to play the starving knifemaker blues
Josh

I don't know Josh, most of the musicians I know are always thinking up cool band names. Sure you don't play anything? "ShopTalk" is a good one.

Ed, thanks. I'm onto yours next, got more done on this today. It's shaping up well.

Matthew, thanks. Wow, you look a LOT less like a mastiff with that hat. How's that hammer you were rebuilding? A Bradley, unless I remember wrong?
 
Matthew, thanks. Wow, you look a LOT less like a mastiff with that hat. How's that hammer you were rebuilding? A Bradley, unless I remember wrong?

Had to put my baby boy down a couple weeks ago, and felt it was inappropriate for me to keep using his image. Hard enough without having to keep seeing him!

The Bradley is buried under a couple feet of snow still, but things are still moving forward... stay tuned!


... I sure hope Bob wasn't smoking tobacco in that burner he's got rolled there - that shit'll kill ya! :D
 
So sorry to hear about your dog Matt. :(

I remember your old pic now. Before, I was gonna tell Salem he needs to work on his complimenting skills a little. ;)
 
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