- Joined
- Jul 2, 2009
- Messages
- 378
In finishing up a blade a few weeks ago I was getting excited, as always, to see the hamon start to show itself. It always makes the hand sanding suddenly seem like fun! Very soon I came to realize that all that work was for not. The photography doesn't really show the crisp line and great contrast in the hamon but it does however show where the hamon didn't reach the entire length of the blade. My heart sank when I saw this because I was very excited about every aspect of this blade. What happened is that during the clay hardening process the blade got up to the correct temperature for MOST of the blade but the part closest to the choil did not get hot enough (critical temperature). Believe me, I am not going to let this happen again! I can't sell this knife. I almost didn't finish it but I decided it would be a great test blade to use and abuse. I just wanted to post this as an example of a process gone wrong for people who may be wanting to try clay hardening. Hopefully someone can learn from my mistake.

This lead me to another sad happening as I was forming the handle. The piece of ironwood that I had expoxied on had a hidden crack in it. Had the piece been sanded to 120 and not just 36 grit when I bought it I probably could have seen it. The roughness of the block hid the crack. Another lesson learned. Sure am glad this wasn't for a customer. Anyway, I got to experiment a little and decided to epoxy the piece (you can see the dark seam towards the tail of the handle) back in place and use three pins to secure it. I don't like the way it looks but I am going to use the heck out of this thing to see how the handle holds up.

Anyway, here is the completed piece. The upside is that I'll have a good reason to keep one of my knives!


This lead me to another sad happening as I was forming the handle. The piece of ironwood that I had expoxied on had a hidden crack in it. Had the piece been sanded to 120 and not just 36 grit when I bought it I probably could have seen it. The roughness of the block hid the crack. Another lesson learned. Sure am glad this wasn't for a customer. Anyway, I got to experiment a little and decided to epoxy the piece (you can see the dark seam towards the tail of the handle) back in place and use three pins to secure it. I don't like the way it looks but I am going to use the heck out of this thing to see how the handle holds up.

Anyway, here is the completed piece. The upside is that I'll have a good reason to keep one of my knives!
