- Joined
- Oct 29, 2006
- Messages
- 2,912
I haven't posted in a while but I have been busy. You may remember this knife I made for Roger Pinnock back in December.
Well as is wont to happen with natural materials, the sheep horn moved in the climate change from a damp British Columbian coastal winter to Toronto area's real winter.
The horn shrank and so at the very least needed repair or a complete rehandle.

So Roger sent it back with a big block of Koa in case it couldn't be fixed. Back in BC's climate the horn swelled a little but it was clear that I would have to take the handle off and redo it. Roger mentioned that the block was pretty big so if it was at all possible, making a matching hunter would be pretty cool if I could do it.
I pondered this as the block was really only just around 2" thick. But with a very thin kerfed bandsaw blade and a very slow cut I manage to split the block on a diagonal so that I could get two handles with a butt wide enough for a decent handle.
So using the left over piece of 52100 from the bearing the large knife came from and bookmatched blocks from the same piece of Koa I made these.
Here's a pic of how they book matched.
And here's the sheaths I finished last weekend; from the same cow..
I'd like to thank Nick and Lorien for the WIP thread which not only made the rehandle process much less daunting but also gave me the confidence to try peening the pins for the first time.
Thanks for looking.
Well as is wont to happen with natural materials, the sheep horn moved in the climate change from a damp British Columbian coastal winter to Toronto area's real winter.
The horn shrank and so at the very least needed repair or a complete rehandle.
So Roger sent it back with a big block of Koa in case it couldn't be fixed. Back in BC's climate the horn swelled a little but it was clear that I would have to take the handle off and redo it. Roger mentioned that the block was pretty big so if it was at all possible, making a matching hunter would be pretty cool if I could do it.
I pondered this as the block was really only just around 2" thick. But with a very thin kerfed bandsaw blade and a very slow cut I manage to split the block on a diagonal so that I could get two handles with a butt wide enough for a decent handle.
So using the left over piece of 52100 from the bearing the large knife came from and bookmatched blocks from the same piece of Koa I made these.
Here's a pic of how they book matched.
And here's the sheaths I finished last weekend; from the same cow..
I'd like to thank Nick and Lorien for the WIP thread which not only made the rehandle process much less daunting but also gave me the confidence to try peening the pins for the first time.
Thanks for looking.