A question about finishing a blade

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May 5, 2009
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Hey I am currently trying to refinish a blade to a mirror like polish. I am hand sanding my blade, I am starting with 500 grit then will go to 1000, 1200, 1500, 2000, 2500, and finally 3000
2 questions...

1. When I sand when do I know its time to move to the next grit? Is it when I cannot see the sanding lines anymore?
2. Can the particles of steel get into the air, and if they do can they harm me?

Thank you for your time
 
If the blade is in good shape and you get it nice and even with the 500, the other grits should go pretty quickly. The first step takes the longest, take your time and don't leave any marks or scratches for later.

Whatever you do, don't sand back-and-forth. It leaves little swirls or fish-hooks on the surface that are hard to see at first, but will come back and bite your behind when you move up to finer grits. Use your paper wet, and don't try to overuse it; when it gets clogged up get a fresh piece. It seems to help to finish each grit with a few dry passes, with brand new paper.

When you have a nice uniform scratch pattern, it's time to move up a grit. Switch directions between grits so you can tell when the previous pattern is all gone. A magnifying glass really helps. If it looks nice under magnification, it will look even better without it. There are some tutorials on hand-sanding here.

Some steels just don't take a mirror polish very well. S30V and D2 are notorious for this. Both can take a nice high-satin though. What steels are you going to be working with? Is it a finished blade or one you made from scratch?

Hand-sanding shouldn't kick a lot of dust into the air, and wet-sanding will help that too, but a dust-mask wouldn't hurt. It's a good habit to get into. Keep your work area clean; you don't want "old" grit or steel particles getting onto your blade surface. Be patient and careful, but have fun! Hand-sanding is kind of a zen thing. ;)
 
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Use a lubricant like oil or water. That will solve your dust problem and cut more smoothly. (a little steel dust won't kill you)
 
2. Can the particles of steel get into the air, and if they do can they harm me?

If you're using a belt sander or something else powered, yes metal can get in the air, and yes it can harm you. Well... I shouldn't say that definitively as I'm not a doctor and I don't have direct experience. Here's what I do know:

I met a local knife maker at a pool hall one afternoon. We played a few games and he kept complaining that he couldn't hold his hands steady any more. He explained that years of knife making, and inhaling the metal particles in the air, had given him Alzheimer's disease. A quick google search turned up references to heavy metals and Alzheimer's, but nothing definitive.

I'd say better safe than sorry. If you're using power tools to grind, wear a mask.

Brian.
 
The jump from 500 (where did you find 500) grit to 1000 sounds to me like it will take forever to eliminate all the 500 grit scratches by hand. Depending on the original finish usually 320 or 400, 600, 800 on up works.
 
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