An Evening Project for myself

Joined
Dec 7, 2008
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A while back my wife made a comment saying everything that I make gets given away as a gift or it gets sold.
So this time I am making something for myself.
I just started on this. I figured I would work on it a couple hours each evening.
For me, it is like therapy. Working on projects like this helps me to wind down and relax at the end of the day.
In the end, it will be a table for home.

I got this slab a while back when it was fresh cut and still green. I let it air dry for about a year and then put it in my dehumidification drying room for 3 or 4 months to finish drying.
The slab was cut from a quilted Maple log. With quilted Maple the first couple slabs will show the figure that looks like bubble wrap. Closer to the center of the log the figure elongates and you start getting some red coloring.

The slab cupped a bit in drying but otherwise turned out great.
To get the slab flat and even thickness I ran it through my drum sander at 36 grit.
That sounds like the easy way but it would be faster with a belt sander.
The drum sander took a little over 2 hours running the slab through repeatedly making light passes to remove wood until the slab was perfectly flat and all saw marks were removed.

Now the slab is ready for hand sanding with the belt sander. I use a 4" wide Makita belt sander. I love this sander. It works better than any other brand belt sander that I have ever used.

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Now that both sides have been belt sanded to 60 grit I can start to see the grain and figure. Looks like it will be pretty nice.

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Next I belt sanded the slab to 120 grit.

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So far I have about 4 hours into the project. Things could go faster but I am enjoying myself so I decided to take my time and make sure I do everything to the best of my abilities.

Next step will be to bevel the ends and shape them so they blend with the natural edges along the sides. That will probably be what I will do this evening.
 
That's a fine looking hunk of Maple Mark. I look forward to seeing how you put this together.

-Peter
 
Is it wrong that im trying to figure out how many rifle stocks can cut from that?!

Good for you Mark. Sometimes we spend all our efforts on other people and forget about ourselves. Gonna be a nice looking table!


-Xander
 
Any progress on this, Mark? That's a great looking piece of Maple and I'm anxious to see it with a finish on it.

What are you going to use for a finish??
 
I am shaping the ends. Trying to make them look more like the natural edges.
For a finish I will be using Danish oil and then a lacquer top coat.
 
Does lacquer play nice with Danish oil? It definitely doesn't with acrylics.
 
Does lacquer play nice with Danish oil? It definitely doesn't with acrylics.
They play together very well.
I make bandsaw boxes for our gallery sometimes.
I usually apply a few coats of Danish oil and then spray with lacquer a few hours after the last coat.
The two bond together very well. If I have missed some sanding lines I can rub down the lacquer for a smooth surface that hides the marks.
Then a few more coats of lacquer followed by paste wax.

Nick,
The short boards are for the guys who know how to surf.
The long ones are for overweight tourists.
 
I know maple isn't near as bad as walnut for pores, but a good process for filling them is to wet sand with 400 grit with the grain building a slurry. Let the slurry dry and it will be hard as a rock. Sand two more times with 400 right on top of the slurry, letting dry completely each time. Next go to 600 grit and repeat, this will make finer slurry and fill the smaller pores, again two or three times allowing to completely dry between. After that take a damp rag (just damp, not wet) and gently wipe the board with the grain. Now base coat with oil. This is a rife stock and furniture finish method that makes exceptional pieces of wood really sectacular. It wnt make plain wood look great, but its worth it on the really good stuff!


-Xander
 
Is it wrong that im trying to figure out how many rifle stocks can cut from that?!

Good for you Mark. Sometimes we spend all our efforts on other people and forget about ourselves. Gonna be a nice looking table!


-Xander
Not in my world. I think it's an excellent idea :). Now if you were counting pen blanks :jerkit: I'd pray for an asteroid strike.
 
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