Another de-carb question

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May 25, 2020
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first 1095 heat treat. Been told I should catch the decarb with 120/220 grit belt. Not mine. I'm using 40 grit and struggling. In fact the decarb is so deep I've ground my logo party off. Seriously frustrated at this ppoint i'll be grinding more than I have in the original process.
 
first 1095 heat treat. Been told I should catch the decarb with 120/220 grit belt. Not mine. I'm using 40 grit and struggling. In fact the decarb is so deep I've ground my logo party off. Seriously frustrated at this ppoint i'll be grinding more than I have in the original process.
Give us some info on how you heat treated the blade, did you cycle the steel, how many times at what heat and for how long did you hold the temp, what temp did you bring the blade up to for the quench, what type of oil did you use to quench and what temp was the oil at, did you heat treat the blade full thickness or did you pre-grind bevels. How thick is your blade. If your having to grind more than a couple light passes something is wrong. First thing you need to look at is your process to find out if there’s something that you aren’t quite doing right. Also are you heat treating in a forge or oven.
 
1095 steel 3/16 pre ground bevel (.040 thick ) finished to 320 grit

1. preheat oven to 1500*
2. load blade, let rebound to 1500* with a 5 min soak.
3. pull an quench in 130-140* canola oil and move back/forth bevel down.
4. temper at 375* for 2 hours bring to room temp and repeat.
 
1095 steel 3/16 pre ground bevel (.040 thick ) finished to 320 grit

1. preheat oven to 1500*
2. load blade, let rebound to 1500* with a 5 min soak.
3. pull an quench in 130-140* canola oil and move back/forth bevel down.
4. temper at 375* for 2 hours bring to room temp and repeat.
In a oven shoot for 1475 instead of 1500 1095 is very particular about the heat. I’d leave the edge at least .05, is the edge hardened or can you file a deep groove with a chainsaw file? Also did thermal cycle the blade at all? Depending on where you got the steel it could be that it isn’t in a state that’s ready to harden properly. To me it sounds like the issue is the blade may not have hardened properly
 
How are you determining that there is decarbed steel?

Clean up is MUCH easier if you soak it in vinegar over night and brush/wipe off the crusty black oxides that are now softened up or completely fallen off when you take it out of the vinegar.
 
You are dealing with scale most likely. Soak the blade overnight in a pickling solution of sodium bisulfate (Ph-Down) and water. About 1 cup Ph-Down per gallon is good. Rinse and wash the blade well and the surface should be free of scale. Then grind as usual to remove the actual decarb.
 
You are dealing with scale most likely. Soak the blade overnight in a pickling solution of sodium bisulfate (Ph-Down) and water. About 1 cup Ph-Down per gallon is good. Rinse and wash the blade well and the surface should be free of scale. Then grind as usual to remove the actual decarb.
Stacy
My confusion is I would think scale would be something on or above the surface? The problem I'm having is below the original surface of the knfe and I'm removing material to get rid of the low areas. Is it possible I over heated the knifes. I built the oven and not sure how to test for temp accuracy.

appreciate all the help guys.
 
there low spots like pitting on a large scale, no idea wether their soft.
Is this a forged blade? If you took some photos to share here it would help us figure it out but you should definitely not have deep pitting just from heat treating especially using a oven
 
Note: I heat treated a fourth 1095 blade at 1470* with a 5 min soak and canola quench and file skates across appears to be hard and the decarb /scale seems to be normal as described

Not sure what my options are now for the problem blades , obviously I have to regrind/flatten if i don't choose to scrap the knives (3) What's odd is the bevel areas were not effected only the ricasso and handle areas.

1. At this point do I anneal ( file test showes their hard) the knifes then regrind and reheat treat?
 
Is this a forged blade? If you took some photos to share here it would help us figure it out but you should definitely not have deep pitting just from heat treating especially using a oven
Josh this was stock removal blade 3/16×11/2 from New Jersey steel, I'm sure it's so.ething I'm missing. I'm working getting pic hosted to share.
 
Josh this was stock removal blade 3/16×11/2 from New Jersey steel, I'm sure it's so.ething I'm missing. I'm working getting pic hosted to share.
Personally I’d say scrap the first three and keep working on new pieces and try to learn the process, trying to mess with the three that have an issue not knowing how they went wrong is just a recipe for headache and frustration. You haven’t mentioned if you thermal cycled the steel which with 1095 from Njsb you absolutely need to thermal cycle. This is the process I would recommend, Cut your blade out and profile it, anything over 1/8” stock I would pre-grind some bevels in, take them about half way up your blade and leave the edge atleast .05” Thick, I prefer leaving a good flat portion on the blade to correct any warps from heat treating. After the holes have been drilled, blade profiled and pre ground if needed you are ready to thermal cycle the blade at descending temperatures, bring the blade up to 1650 hold for 2-5 minutes, then 1550 hold for 2-5 minutes, then finally 1450 for 2-5 minutes. After the 3 cycles you are ready to harden the blade, bring it up to 1475 hold for 5 minutes and quench, parks 50 is the better quench oil for 1095 it really needs the faster oil to get the best results. Then temper your blade just like you have been doing. Practice a known process and get that down.
 
Blistering can happen when steel is overheated - I see you said you made your oven. How are you controlling the temperature?

I have had blistering happen to me when I overheated blades while heat treating in a forge but not in my Evenheat (so far)
 
Personally I’d say scrap the first three and keep working on new pieces and try to learn the process, trying to mess with the three that have an issue not knowing how they went wrong is just a recipe for headache and frustration. You haven’t mentioned if you thermal cycled the steel which with 1095 from Njsb you absolutely need to thermal cycle. This is the process I would recommend, Cut your blade out and profile it, anything over 1/8” stock I would pre-grind some bevels in, take them about half way up your blade and leave the edge atleast .05” Thick, I prefer leaving a good flat portion on the blade to correct any warps from heat treating. After the holes have been drilled, blade profiled and pre ground if needed you are ready to thermal cycle the blade at descending temperatures, bring the blade up to 1650 hold for 2-5 minutes, then 1550 hold for 2-5 minutes, then finally 1450 for 2-5 minutes. After the 3 cycles you are ready to harden the blade, bring it up to 1475 hold for 5 minutes and quench, parks 50 is the better quench oil for 1095 it really needs the faster oil to get the best results. Then temper your blade just like you have been doing. Practice a known process and get that down.
Josh
I didn't even know what thermal cycling was until you explained, I take it this is essential to 1095. I knew I was pushing my luck with canola oil.
 
Josh
I didn't even know what thermal cycling was until you explained, I take it this is essential to 1095. I knew I was pushing my luck with canola oil.
It’s essential for almost any steel depending on the condition the steel comes in, last I checked Njsb couldn’t say what state their 1095 is in so therefore it’s a process that is necessary. Check out the book Knife engineering by Larrin it explains a lot of important information about steel and heat treating and I think it’s only $30, I promise it will be the best knife making investment you ever make.
 
Blistering can happen when steel is overheated - I see you said you made your oven. How are you controlling the temperature?

I have had blistering happen to me when I overheated blades while heat treating in a forge but not in my Evenheat (so far)
my oven is 3500 watts /240 vlt and PID controlled inside dimension is 4"×6 5"×16" it gets to temp at 1500* in about 12 min and recovers quick.Exactly how accurate I really dont know.
The blistering/ overheating describes my problem the best and I was leaning toward maybe a overheating problem.I seen some areas where the gain looked funny or larger more coarse
 
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