Another inspired by Ed Fowler

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Oct 29, 2006
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A short history of the steel.

A long time ago, I used to work in forestry. I saw most of this beautiful province I call home and one of the nicest places I worked was the Queen Charlotte Islands.. now called Haida Gwaii.

I was on a cut block one day and found the remnants of the repairs to what I believe was a skidder. If you don't know, that's like a loader but bigger and it's purpose is to drag logs to the landing. Anyway, there were bearings on the ground and I grabbed 4 of them. They were about 1 3/4" diameter so 4 were enough extra weight.
I had these in a box for about 10 years and used 3 of them in a woodworking project which eventually got scrapped and I still remember tossing the bearings thinking, on one hand, I should keep them but on the other, well after 10 years I really don't need to keep them.
So... 5 more years later and one left; this summer I found it again. Being a bearing I figure it would make a good knife, but also being a scrap from a cut block I don't really know what it's made of. Oh well, I thought, I will try 'cause if it holds an edge then it'll be worth it as a personal knife with a link to my own history.

So I forged it down to a billet by hand. It took a lot of work pounding this with a 5 lb hammer but I did get it there. Of course being a bearing I decided to try and better my Ed Fowler inspired design of before.
In that spirit I cut a piece of sheep horn to use as a spacer. I only had one horn and it would've only worked as a left handed handle so I opted to make a spacer. The walnut is a scrap from my present work and I thought the banding matched the horn well.

The blade is fully convex ground with a strong distal taper and a little over 3/16" at the guard. A stout and sturdy knife for sure.
The handle was designed with comfort in mind and though wide, suits my large hand very well. The blade is about 4 7/8" from ricasso to tip and the OAL is about 9 1/2".

The steel was forged and heat treated as closely as possible to the process in Ed's dvds. I pounded on the edge and sides only, triple heat treated and triple tempered.

You can see the banding in the blade.
Edge flex was very good with no chipping but flexed very well. Rope cut test I quit at just over 100 cuts with little effect to the edge.

Here's some pics.
Thanks for looking and thanks for reading.

-Stuart

MyFowlertake2_1.jpg


MyFowlertake2_2.jpg


MyFowlertake2_3.jpg
 
Beautiful knife and a cool background story. For what its worth, I prefer the look of the combination handle to full sheephorn. So where's the sheath? ;)

Roger
 
Beautiful work Stu , as always ! Hope you'll bring this one in for show-and-tell tomorrow.
 
Roger: the sheath will be made today. I finished the knife at 4 am so I went to bed for a few hours until the kids woke me up.

Rick: the guard is mild steel cold blued. I've used this before and it does take some maintenance but so does the blade. I thought of getting brass but I'm just not fond of the material though it looks good on Ed's knives.

I did a few new things. I filed the guard without the step on the sides of the ricasso which I think is a much stronger design. And I soldered the guard in place. I certainly need practice doing that. :p

Shant, yes I will bring it tomorrow. :)
 
Stuart, I echo Roger's opinion of the handle. I like the way you did it rather than full sheep horn. Beautiful work all the way around. I'd try to buy it, but don't think I can afford the sentimental value built in that one. ;)

Paul
 
Thanks Paul. I think this one will stay in the family. I met my wife on the Charlottes so the place is firmly rooted in our history. Strange little rock that place is.

This was also my first try with horn on the handle. It requires a lot more pre-fitting of the handle parts. It's certainly easier to glue on blocks of steel and wood and shape them later. :p
 
Thanks Karl. Back when I saw one of your take downs and saw the guard fit it was a big part of this knife for me. In some ways it's less work but definitely requires more control and ultimately it's a better knife.
Thanks too to Nick Wheeler for some coaching on guard fitting.
This one is far from perfect but it's a step in the right direction.

Thanks for the compliments everyone.

It's a gorgeous piece of walnut isn't it. Not bad for salvage. :p
 
shanto & stuart -- maybe you can email me with info about your get together and location on the island as I know a few guys, collectors and makers on the island who might have interest in meeting.
 
Stuart

Great work on the knife. Good choice on steel for the guard as I'm not very fond of brass either. Great looking and performaing piece.

Thanks for sharing the story as well.

Your right B.C. is one lovely piece of Gods green earth.
 
Stuart,
You are doing an amazing job. Such talent! What trouble you might get into if you had a power hammer! ;).
Thanks for sharing.
David
 
Very nice Stuart.
The wood handle is a welcomed change-up from the sheep-horn normally associated with that style knife.
 
that's a lovely knife, Stu:thumbup:
Lookin forward to this weekend, eh? Just to recap, I'm on the 6 o'clock ferry on the 16th, so we should be heading over together.
 
branson i've handled quite a few fowlers & burkes. never thought i would see that shading of zones in a blade again. i beleive you did a hell of a job.to accomplish that forging means you are a real good hammer man.impressive handle also---good job.
dennis
 
Stuart, I echo Roger's opinion of the handle. I like the way you did it rather than full sheep horn. Beautiful work all the way around. I'd try to buy it, but don't think I can afford the sentimental value built in that one. ;)

Paul

Ooooh, Stuart; I think you should sell this knife to Paul. There are much worse things, than having a kickass leatherworker in your debt, ya know. ;)

Beautiful knife, BTW. Me likey the walnut a lot! :thumbup:
 
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