Another Village Idiot

Joined
Oct 12, 1999
Messages
1,237
Just this past weekend I got a chance to try out my first villager. http://www.bladeforums.com/ubb/Forum53/HTML/000885.html
Until I got this one I was not particularly interested in villagers, my thinking being that HI blems offered more bang for the buck. However, when I saw this one it was love at first sight because its blade had what I consider a slightly more traditional shape.
When I received the villager I was impressed! True, grind marks and hammer indentions were in abundance, but there was an overall symmetry and uniform thickness to the blade that reminded me very much of the original Ganga Ram Specials -- the ones made by the old master himself. In fact, I believe that if the kami who produced this villager had access to BirGorkha's facilities, he would be producing khuks of incomparable workmanship.
During the course of my weekend camping trip, I gave the khuk a major workout -- and I have the blisters to prove it. For the most part, it performed extremely well as far as the chopping went. However, there was one "fly in the ointment" that I'm not sure about -- the handle loosened from the tang, causing a vibration problem. At first, I didn't know what the problem was, then I figured it out. I can grasp the blade and twist the handle and feel movement around the axis of the tang. I'm not sure what to do about this and was wondering if anyone else had ever had a similar problem and what they did about it. However, I am still very satisfied with my first villager, so much so that it will surely not be my last. And if anyone's got any suggestions about how to fix the loose handle I'd sure like to hear them.


[This message has been edited by Steven F (edited 10-16-2000).]
 
Steven
That has happened to me I removed the handle and then I use PC7 when I put it back on the tang.I made the fit tight as I could then peened the tang tight at the butt cap to finish the job.Some times the village Kami has to use things spearingly or make a handle from two pieces of horn instead of a whole one.I have some like that too.Hope this hepls.

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Ray
 
Is this classical love? Finding something you have previously avoided is pure and lovely and then darn well breaking it?
Oh Steven.
Hang your head.

David
smile.gif



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"Kaphar Hunno Bhanda Marnu Ramro"
 
Tis a noble thing you have done Steven. Because of you there is one less village being deprived of an idiot.

I'd tell you I tried to resist the opportunity, but that would be lying. Keep working at it and you can work your way up to fool, or even court jester like me!
 
Ray, I appreciate your advice and will give it a shot. However, I've never attempted this "fix" before, so I have a couple of questions. First, I assume you just grind off the peened portion of the tang in order to remove the buttplate and handle. But isn't this going to require the handle to be shortened a bit in order to have enough of the tang portruding through the buttplate of the repaired handle to be peened over? The alternative to shortening the handle would be to hammer out the tang to lengthen it, but wouldn't that weaken the tang? And if you do hammer it out, do you heat it first? Thanks in advance for your help.

[This message has been edited by Steven F (edited 10-17-2000).]
 
Steven, you should be able to file off the lip of the mushroom of the tang and maintain almost original length. You can hammer the tang to lengthen it 1/8 inch without weakening it noticeably. Epoxy it back together again and then drill a 1/8 inch hole thru and pin the handle. It is then there to stay. In fact, if you can get it tightened up nicely without removing it (hammer the peened end of the tang until it is tight) and then drill and pin it you probably won't have to remove the handle at all.

If you need more help, holler!

I have a great fondness for the villagers myself so I fully understand your feelings about these knives.

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Blessings from the computer shack in Reno.

Uncle Bill
Himalayan Imports Website
Khukuri FAQ
Himalayan Imports Archives (18,000+ posts)
 
Right, when you grind the peened end off the tang gets shortened a little, so you have to either shorten the handle slightly to match or else draw out the tang which thins it a little. Unless the handle was almost too short for you to start with or you keep changing your mind about what kind of handle you want on it, though, it's unlikely you'll ever have to weld an extension onto the tang. A blade will often outlast several handles, but the tang will too.

-Cougar :{)
 
Steven, the tang of a khuk is drawn dead soft. You will not have to heat it to thin it out a little. I have used a claw hammer and an old piece of railroad iron as an anvil. Be sure to wear your safety glasses!
Uncle can sell you another khuk...buy not an eye.

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Real men ride Moto Guzzis!
 
Steven
I don't grind or file the top of the peen.I use a small thin three side file and work the edge of the bur you may scratch the brass a little but you can clean that up after.Once you use the epoxy you won't be doing this again.Take your time.

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Ray
 
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