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Any experience with making a cheap wood stove?

Joined
Oct 8, 1998
Messages
5,403
Hey guys,

I want to heat a garage, that has a chimney, but no stove...

Any of you all have any experience building a stove? What do I need?

I have a farm dump I can rummage through, so I was thinking about maybe getting a drum, adding legs so that it would sit on it's side, cutting a door, adding hinges, and buying some stove pipe...

Will this do it? What do you think?

Marion
 
I'm no expert but I think that would work somewhat. I personally would want some sort of rack at the bottom to keep the hottest coals from resting on the relatively thin metal of a drum. I'm sure others here have more experience to speak from. If you can weld, you might be better off with some thicker plate steel and making one from scratch.
 
I did just that at my camp. I went to a HVAC contractor and got an old door with hinges. Welded pipe for legs and went to Tractor supply and bought fire brick. Lined botton and patially up the sides with brick as well as oppoite door end and it heats 1200 sq ft.

Brad
 
Hi Marion,

Very cheaply (less than $50) you can get a "kit" to turn a drum into a wood stove:

http://www.google.com/products/cata...ct=result&resnum=2&ved=0CBcQ8wIwAQ#ps-sellers

My friend used this kit with a 35 gallon drum to heat his garage and his dad used the same kit with a 55 gallon drum to heat his house. They both just lined the bottom with sand so that the hot coals didn't get too hot on the barrel itself.

Good luck,
B
 
Hi Marion,

Very cheaply (less than $50) you can get a "kit" to turn a drum into a wood stove:

http://www.google.com/products/cata...ct=result&resnum=2&ved=0CBcQ8wIwAQ#ps-sellers

My friend used this kit with a 35 gallon drum to heat his garage and his dad used the same kit with a 55 gallon drum to heat his house. They both just lined the bottom with sand so that the hot coals didn't get too hot on the barrel itself.

Good luck,
B

That's pretty cool...or...should I say hot.
 
Hey guys,

I want to heat a garage, that has a chimney, but no stove...

Any of you all have any experience building a stove? What do I need?

I have a farm dump I can rummage through, so I was thinking about maybe getting a drum, adding legs so that it would sit on it's side, cutting a door, adding hinges, and buying some stove pipe...

Will this do it? What do you think?

Marion


Marion, I've got most of the work done on one and will be finishing it up in a couple days. I'll post up pics. Here's a description until then.

I wanted to go cheap, extremely simple, and as efficient as possible. Didn't give a hoot about looks.

Materials: 2 55 gal open top barrels with matching ring distances (need to be measured if your buying them from a dump) with one lid and clamp.

Choose your outer barrel and cut your stovepipe hole on the side at the top. Cut it a bit small and bend it out with pliers. Insert an elbow or pipe section to act as a collar and cut slits in the inside portion to make tabs and bend them out to hold the pipe. Now hammer the part you bent out on the barrel back down to lock it in place.

-------------------------

Take the other barrel and cut the top and bottom rims off. Save the bottom.

Now cut it in half lengthwise. Cut the bottom 1/3 off one half under the bottom ring and an inch or so off the top. Do the same to the other, but leave a few inches on each side of the bottom on this one.

Take the half with the extra material at the bottom and insert it into your outer barrel with your stovepipe opening in the middle. Pull it out so there's a space between the back of it and the outer barrel, but the ends of the half still touch the outer barrel. Stick a log or something behind it to hold it in place, and put a couple bolts through the extra steel at the bottom.

Take the other half and insert it the same, but on the other side, overlapping ends with the first half. Wedge it in place, and bolt the outer barrel and the two halves together. Should be mostly airtight now.

You should now have, what looks like a large steel eye from the top facing the pipe..

----------------------------

Take the bottom that you cut off the inner barrel and cut out pieces to cover the two openings you now have between the inner halves and the outer barrel. Bolt them in place with L brackets or whatever.

Seal the cracks in these, the stovepipe hole, and the joined edges of the inner halves with stove caulk, muffler cement, whatever.

-----------------------------

Now, on the upper side exactly opposite the stovepipe, drill six one inch holes (or three two inch, or slots, or anything that adds to the pipe diameter) and make a sliding cover or something to go over them from your scrap pieces. This is your air intake.

Cut a square on the bottom stovepipe side of the outer barrel and add a door with another small air intake. This is your cleanout door/secondary air intake.

Put a few inches of sand or gravel at the bottom.

Done.


Sounds more complicated than it is, and welding would be helpful but not necessary. You can also add a door for feeding from the side, but I'm not gonna.

---------------------------------

Here's how it should work. Wood is loaded from the top by simply removing the lid. You can just stack it in if ya want.

Fire burns mainly at the bottom with your air coming in at the bottom of one inner half and exiting at the other. Any smoke that escapes the coals and travels up will have to come back down through the coals and be hit with secondary air as it moves into the baffled half and out the stovepipe. This should cause nearly complete combustion leading to much more heat and little if any smoke from the chimney.

As the wood at the bottom burns, the rest will fall into place like a big hopper. This has the added advantage of letting you use green wood at the top as it should dry on it's way down to the combustion pit.

I think that's it. Not the perfect solution maybe, but it should be good for what it costs me (nothing).:)
 
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Here is one my brother and I made for the wall tent. I just shovel some sand into the bottom of it to protect it from burning out.

NB2008288.jpg


NB2008289.jpg
 
Wow. There are some great ideas here. I like the self-feeding hopper.

Not that it would necessarily bother me in every circumstance, but how do insurance companies and the local authorities regard the installation of home-made stoves? There are all sorts of rules where I live.
 
Here is my home made tent/camping stove. It started life as a 5 gallon oil pail. It's heat is quite welcome on a cold evening.

BB


stove1.jpg



stove2.jpg



stove3.jpg
 
So, working off the images and descriptions....

I need a door, with an air control, a pipe outlet, legs, and something to protect the bottom from being burnt out.

I imagine that it is the direct heat that burns out the bottom, so if I make a grate to keep the fire off the bottom, that will do the job, right?

What is the theory with the fire bricks, other than the bottom? I have a friend who will sell me an old stove, but he says it needs to be re-lined, why is this?

Also, any experience with a secondary heat chamber or whatever they call it, I have seem some where the stove pipe splits, then comes back together? This is to bleed more heat out of the smoke, right?

Marion
 
Marion,

The stove I have is an large Earth Stove made of plate steel. It is in decent shape but needs sanded and repainted with some high temp paint. Also it needs re-lined with fire brick (basically an type of refractory brick) as the old bricks were mostly cracked. Not a big deal as these can be purchased right in town and cut to any size needed.

If you don't line an stove with the refractory material it will burn out and become damaged.

Also I removed the old brick as I had to move this unit out of my basement and it made it a bit lighter.

You could cobble together an barrel unit, but I really think you'd be money-time-effort ahead just putting in an plate steel stove where all you'd need is some brick and an little pipe. Also you'll regulate air intake much better as this has an airtight door.

Good luck
Oldpinecricker
 
be careful cutting or welding on drums. A person in SW MO was killed about 3 years ago when a drum he was cutting on with a torch blew up. Make sure that the drum did not contain anything that will do this.
I made a 55 drum into a stove, and I didn't use fire brick or sand, just allowed the ashes to rest in the bottom. If you leave six inches of ash in the bottom, your stove will last for years because the ash will protect the thin steel from burning out.
 
Another option I have seen usses an old propane tank. Purge it, cut your door, weld on some hinges/a latch, and figure out your chimney. Weld some simple pipe fitting on the bottom so that you can screw in some short lengths of pipe for legs. I'm not sure it would be big enough for your needs, but it works quite well and is more durable than an oil drum. If you put the hole where the valve was on the bottom you then have a drain.
 
Just a note on drums/barrels. The food grade ones are considerably thicker steel. All of mine come from a juice company and they are good and heavy. I've seen a lot of others that are very thin and will burn/rust out easily. Look for something heavy if you go the barrel route.

As for firebricks on the sides, they are used for protecting the combustion area and storing heat for later. The problem is that they help insulate the steel from the heat. This may make your stove last longer, but in actual use you want the steel getting hot, because that's where your heat comes from. If it's insulated, more of your heat goes out with the draft. As for storing heat, a 5 gallon bucket of water sitting against your stove will store more heat than all the firebrick you'd put in a stove.
 
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