any ideas

Joined
May 8, 2014
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I have 8' of 1095 annealed spring steel --- 1 1/2" X 0.195 after mill scale is removed. The HT oven depth - 22.5" so longest blade over all needs to be 20.5. Have ATF for quench and clay and fireplace cement for blade coverage. Any ideas what kind of blade to make that will be around the max length of HT oven?
 
My first suggestion is to read the stickies, especially the part on metallurgy.

1095 isn't normally called a "spring steel". It is a high carbon steel ( and, yes, it is sometimes used for springs).
Clay coating is done for attaining a hamon. 1095 will work for that, but the process isn't one for an inexperienced maker.
ATF isn't a good quenchant, and isn't any good for 1095 at all. 1095 requires that fastest oil quenchants, like Parks #50. Brine will work, but the failure rate is high ( for an inexperienced maker on a long blade, figure 99.9%). You will need about 3-5 gallons of Parks #50 to quench a 20" long blade of 1095. Canola oil will work with normal size 1095 blades, but on a big blade like your project, may not be fast enough.

Added as a comment - 0.195" is a really thick blade. A Musso bowie is about the only blade that meets your needs. You could do a short sword or wakizashi, but you will need to add a lot of distal taper and file a lot of bevel away.

First step is to get the right oil.
 
If you read the stickys, you will know where to get it. Also, the stickys has the BF search engine, which will find the many threads on ordering Parks #50.
 
Stickys are frequently asked questions and basic information. They are "stuck" at the top of the page and don't roll down. You will find them at the top of the Shop Talk page.
 
OK now to the shape of a 20" overall tanto blade. 7.5 handle, 12.5 hira-zukuri blade. What percentage of blade tapper and width at base to blade end?
 
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