Arizona Ironwood finishing and other questions

Joined
Mar 22, 2003
Messages
14
First, let me say that I am not a knifemaker, nor pretend to be on TV! What I did was buy a BK&T 7" combat/util and found out that the handle is much too large for my grip. I like the knife, so would like to make it better suited for me.

Well I found a cheap small piece of ironwood online and want to make some grips better suited to my smaller hands. What is the best way to finish this wood? I figure that grips would be pretty easy to make even with my limited hand tools.

I was also planning on gluing the grip on when finished versus having removable screws like it has now as it has now. Is there a good epoxy for this that I can buy locally at the hardware store?

Here's my current plan. Tell me if it's bad please.
1. The single piece of wood is 5x1.5x1.5. I will round and contour two of the sides using a rasp file.
2. Sand down the rough contours to a smooth finish.
3. Cut it down the center using a powered miter box.
4. Sand the cut side to desired thickness using my 18" belt sander clamped in a vise upside down.
5. Drill 3 indentations (not all the way through so not visible) to match three short brass pegs I will put through the old handle holes.
6. Do final finish (in whatever way of advice I get here).
7. Epoxy everything together.

I realize it won't be as strong as the original, however it should be strong enough and look nice too. Any problems with this list?

Optionally (depending on how ambitious I get), I want to grind a bigger choil? with my dremmle (which I am very good at using) and smooth out the thumb thingy area (note: expert use of knife terms :-) a little. I wont touch blade geometry thickness, or anything else that requires real skill.

If I do any of this type of work though, I will have to strip and re-paint the blade. I was thinking that I would use some of the Brownells bake on moly cote in grey color. It seems durable enough on a cheap shotgun I re-finished and came out pretty nice. Anyone ever try it?

Thanks for any help. I know my limitations and the things I listed I know I can do without hurting anything.:)
 
I think I'd change the order a little if it were me. Cut your wood to the thickness you need for each side and get them good and flat. Then drill your holes. It will be much easier to drill straight if your scales are not already shaped. You can get some 2 part devcon epoxy from most any hardware store...get the slow cure kind, not the 15 minute stuff. You can finish the ironwood by sanding to at least 600 grit then buff or apply wax. Hope this helps and good luck.
 
You better invest in a vapor canister respirator, Ironwood is extremely toxic. The dust can cause fungal infections of the lungs, leading to a very bad type of pneumonia.:eek: :eek:
 
Use allthread instead of brass pins thy will hold a lot better. After you have your handle shaped the way you like it sand to 320/400 grit or more then buff. Gib
 
Sorry, I'm stupid, but what is all thread? I am going to be very careful sanding. Will use a mask and do it outside if it is so bad.
 
All thread is a rod that is all thread. Don't under estimate how bad ironwood is one breath and you will know not to do it again. Gib
 
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