Attaching Copper To Leather Sheath?

DanF

Knifemaker / Craftsman / Service Provider
Joined
Apr 17, 2017
Messages
1,522
Like a thin strip along the welt area on the outside?
Thanks
 
Hi Dan, cool idea, never seen it done. Might ask over in sheaths and such too.

If you are looking for a strip and not a "wrap around" maybe use full slow epoxy and rough up the copper side, then drill/pin with maybe 8-10 1/16" copper pins. Trying to drill between the thread might be tricky. Peening to near flush, rounding the rough copper edges real smooth to blend with the leather edge.

Not sure if the copper patina might migrate onto the leather eventually? That might actually enhance the "look". If you get er done please post pics!

ETA a practice piece would likely be appropriate to test strength and durability.
 
Last edited:
Here is what I would do:
Make the sheath and glue up the welt. Don't punch the stitching holes yet. Clean up the edge and sand with a 220 grit belt.

Cut a strip of 22 gauge copper just a little wider than the sheath. Maybe 2mm wider. I would leave an extra bit of length on the ends for final shaping.

Braze a bunch of 1/2" long piece of 20 gauge copper wire every inch down the middle of the strip of 20 gauge copper. Once all the pins are on the copper strip, pickle and clean up. Trim the pins to the length of the welt width. It wouldn't hurt to take a pair of side cutters and gently put indentions along the sides of the pins to add grip when glued up. Starting at the top, drill .75mm holes in the welt strip where the pins will go into the welt. Once all are drilled and the copper strip fits well, remove it and put 1 hour epoxy in the tiny holes. Use a piece of wire to run epoxy in the holes. Carefully put a tiny bead of epoxy down the side of the sheath. Re-install the strip and watch for any squeeze out. If any squeezes out, remove it immediately! Use rubber bands or something to hold the copper in place for an hour while the resin sets up. When the epoxy is fully dry (overnight) burnish the edges of the copper over tight to the leather. Punch the stitching holes and sew up. If the stitching awl hits a pin, it will just deflect a bit and go on through.
 
I love copper on leather

Photo%20Dec%2018%2C%202%2042%2003%20PM.jpg


Photo%20Dec%2021%2C%201%2033%2029%20AM.jpg


you can see how I guarded the entrance to the sheath with a copper strip in this picture. It also kept the leather nice and tight.
Photo%20Dec%2018%2C%202%2042%2013%20PM.jpg
 
This isn't copper it's red Kydex but I don't see why it couldn't be done with copper. 20160201_074247.jpeg
 
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