Axe restoration with questions (Welland Vale - pic heavy)

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Nov 29, 2013
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Hello,

Last week I discovered a couple of old axes and have began to restore them. This is the first time I have done this, but have not been completely in the dark on account of the info available on the web (including this forum). I am posting this because I have a few questions specific to these axes (I will do them one at a time) and also thought some of you would be interested.

Thanks for reading and responding.

My process for restoring the head was standard (happy to provide more detail if wanted): a vinegar bath overnight (I used pickling vinegar because that's what I had on hand), followed by scrubbing with a wire brush and steel wool and then another bath (for about 6 hours). After that I used sandpapers from coarse to fine (finishing with 1500) in one direction from the poll to the bit to make the head shine (was this a good decision or is it better to leave the surface matte?), and a file to get rid of the mushrooming on the poll.

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Above: The axe how I found it.

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Above: After the vinegar baths and scrubbing.

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Above: The polished axe head with filed poll.

This axe was clearly marked with the stamp "Welland Vale 2" (see below). I guessed that the "2" was for 2lbs.
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I did some research on Welland Vale (it is listed on the yesteryeartools website: http://www.yesteryearstools.com/Yesteryears Tools/Wellan Vale Co..html) and found out that, located on the Welland Canal in St. Catherine's ON, it was at one time the largest axe producer in Canada. I was able to locate a catalogue (from 1956) for the company at the library.

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Above: From the catalogue; this "joiner's axe" most closely resembled the shape of the one I am restoring, and the text reads that it is also available in a 2lb version. This was the only 2lb axe Welland Vale were making in this or any similar pattern.

In fact, this lighter version of the "joiner's axe" (2 rather than 2 1/2lbs) was listed on another page as the "Branching axe" (below):
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Can anyone tell me anything about "branching axes"? Not much comes up on a google search.

When I found the axe it had what I thought was a very short handle (about 17 inches) for the size of the head. The catalogue listed only one handle option available for the 2 pound joiner's or "branching" axe, and that was a 26 inch no. 1 hickory:
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Both yesteryeartools and a book I found at the library state that the True Temper name began being used in 1950, and that they only used the Welland Vale stamp for 2 years after that, which would date this axe from 1952 or before; however, the 1956 catalogue still showed "Welland Vale" on the axe illustrations, which makes the dating less certain. May

Questions: I've yet to sharpen this axe because I have read so many different suggestions for sharpening (some of which are contradictory) that I've been hesitant to use what I have: a bastard file and fine grit sand paper. Other than that the edge should be convex I'm not sure exactly what I should be doing. There was a page in the Welland Vale (True Temper) catalogue on sharpening, and they suggested a "fan shaped bevel":
vzvtj6.jpg


Handling: As has been discussed on the internet it is very difficult to find quality replacement handles. Other than making my own, how would I be able to get a 26" type 1 hickory handle? Any ideas? How important do you folk think it is to keep to the original handle size rather than putting one on that suits the user? The eye hole seems pretty large on this axe head:
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Thanks,


Wdmn
 
Hello Wdmn....

What a great stamp on that axe. Personally I don't go for the 'shiny' look. Much prefer the natural patina. But I must say your last photo looks really good.

What I do like mate, is your research into the whole subject. Too many people just get hold of an old beauty and attack it with a grinder...Then it is ruined forever. Well done.

I have only one Welland Vale. She is 4 1/2 pounds of muscle. My son in-law has a Welland Vale 'Black Prince'. Quite rare here in NZ.

I look forward to seeing a pic of your axe re-hung. Consider a haft around 20 inches.

regards...Frank
 
Measure the eye size and compare it to what's available on House Handle's website. At 2 pounds I'd expect it to use a half axe or boy's axe handle. But you're right that the eye does look kinda large so be sure to measure it.

It's possible to find decent handles at your local hardware store or saw shop. Have a look around. It's always best to hand pick your handle. Alternately you can pay a premium to have some online sellers hand pick a handle for you. You'll probably get a very good handle but it might not be as flawless as you want. I don't think I've ever seen a handle that I was completely happy with from the factory. But I've found plenty that were good enough.
 
Coreboy: thank you for the website, looks like it might be useful, though they don't have any handles that will fit this axe.

Frank-NZ: thank you; I will try to get my hands on a 20 or so inch handle and post a pic when I do (even if I have to make one!). finding out the axe's story is a great part of the whole process! Do you have any pictures of your 4 1/2 pounder? hope you're having a good end of spring up/down there, greetings from Canada.

Square peg: thank you for the suggestion, I will try some more hardware stores. As for the eye, she measures in at 7/8 x 2 14/16.
 
Here is a pic of my Welland Vale 4 1/2 pounder. At the moment she is on a 36" haft but doesn't feel quite right to me. One day I will re-hang her to 32".

regards...Frank


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Great research! Since the catalog specifically mentions pulp wood cutters, and fact that it dates from the mid-fifties this axe was probably marketed and used for logging timber for the paper industry. Pulp wood cutters would have had an axe and a saw. They'd use the axe to notch the tree and then back cut it with the crosscut saw to fell it. Then the axe would be used to take all the limbs off. I've heard this referred to as 'limbing,' but I'm guessing that 'branching' means the same thing. The log would then be cut with the saw to a desired length (these would be called pulp sticks), they'd be stacked, and the logger would stamp his initial on each log face so they could be counted and he'd be paid accordingly.

It looks like the eye might be a little bowed out, possibly from using the axe as a wedge. Can't be totally sure based on the photos though. I've had good luck with Hickory Handle Store. They'll handpick handles and send them raw with no lacquer coating. If the eye is still too large to fit a standard sized handle (which I think is unlikely) try a racing handle they're typically bigger and beefier.

Man, I wish my local library had axe catalogs!
 
Thanks nickzdon, I appreciate the info; the labeling of this branching axe as a 2 lb joiner's axe threw me off a bit, because I figured the use would be somewhat similar to that of a joiner's axe.

Well, it wasn't exactly the local library; I live in a big city and went to the main reference library, but yes, it's great to have a good library system!

cheers
 
Some closure:

The handle as it arrived (20" "fallers axe"):

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Nickzdon was correct, the eye is slightly bowed:

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After a lot of knife work, far from perfect, but better:

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Dropped it way down, losing 1.5 inches or so of length to compensate for loose fit:

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Still couldn't quite close the gap at the front:

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Wedge fit pretty well at the top:

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And after all of that, maybe fit too tight at the base; looks like I've split the handle:

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Will it last?


Thanks.
 
And after all of that, maybe fit too tight at the base; looks like I've split the handle:

ot2fpu.jpg



Will it last?

Probably. With that short haft it's not going to receive any super heavy impacts.

Why do you think it split?
 
I'm new at this and didn't even think of it as a potential risk. But I did read something in the thread "eye fit question" about how if the head was sitting too tight at the base it could cause a split to occur when you drive the wedge.
 
Probably. With that short haft it's not going to receive any super heavy impacts.

Why do you think it split?

I had a similar thing happen to me recently with a hand carved cherry hammer handle. My guess? A wedge that bottomed out and continued to be driven. The wedge was too narrow/kerf cut too wide etc. That was what happened in my case. Too bad, it was my best hand made handle yet, I was very proud of the work and look. Good learning.
 
I split a handle driving the piss out of the wedge once. I wanted to see just how hard I could push it and I found out. :(
 
I had the exact same thing happen the first time (and last haha) I used a full-size aluminum wedge, I figure I over drove the wedge and caused the split. Now I always try and mark the wedge with the depth of the kerf so I can make sure I set the wedge the full depth but not over drive it.
 
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