Beginner's Questions

Joined
Sep 16, 2011
Messages
20
I've been wanting to get into knife making for a few years now, and finally think i'll take the plunge. If I buy 1095 or 1075 from Aldo, will it come annealed? I dont think so, but just want to make sure. And how much would it cost to have a blade heat treated, if im willing to ship. I live in Maine, so i dont think there are to many people around here who can do it. Thanks for any info you might have!
 
Welcome to the forums.
The Count will be along soon with the standard reply.

Aldo's steel, as is most steel from a supplier, is annealed already.

There are lots of makers in New England who will be glad to help you out in learning, and will probably do the HT for you, and possible with you. The New England Bladesmith's Guild has classes, a school, and several events throughout the year. I would get in contact with them.

In the mean time, fill out your profile. You might be within a couple miles of a skilled maker.
 
Hey There,
Welcome to the site. I don't know the answer to your question, sorry. If nobody else can answer it for you, then defiantly call Aldo and ask him. He is a super nice guy. As long as he has the time, he would sit on the phone and talk knives and steel to you all day. Such a wealth of info.

If you fill out your profile, people will know where you live. There might be a knife maker here on the site that lives pretty close to where you are. Might even invite you over or offer to do the heat treating for you.
Rob

Edit: Stacy beat me to it
 
Go for 1084. The HT is almost stupid proof, as evidenced by the reasonable success of my HT. It is very, very solid and is pretty much semi premium steel at non premium prices.
 
I agree with the 1084, much simpler than the 1095


As promised, here's this




I've put this together to answer most of a new maker’s questions. I'm sure it will help you too.

The Standard Reply to New Knifemakers V21

The answer to a 13 year old student is different than to a 40 year old engineer.
We may recommend a local supplier, you may have a helpful neighbour, or local Hammerin; but that depends on where you are. We have members worldwide.
Please fill out your profile with your location (Country, State, City), age, education, employment, hobbies.

Look at the threads stickied at the top; many are expired, but not all.

The basic process in the simplest terms
Absolute Cheapskate Way to Start Making Knives-Printable PDF-Right Click and Save
Absolute Cheapskate Way to Start Making Knives-Website


Web Tutorials
Detailed instructions by Stacy E. Apelt

The Things I Advise New Knife Makers Against-Printable PDF

Handle Tutorial - Nick Wheeler-PDF

http://www.engnath.com/manframe.htm

Books
A list of books and videos

BladeForums - E-books or Google books


I like:
David Boye-Step by Step Knifemaking
Tim McCreight-Custom Knifemaking: 10 Projects from a Master Craftsman
These are clear, well organized, widely available and inexpensive too.

Knife Design:

Think thin. A paring knife slices, an axe splits.
Forget swords, Saw-tooth spines, guthooks, crazy grinds and folders for your first knife.

Start with a drawing.
Show it to us, we love to see and comment on photos.
Then make a cardboard cutout template & draw in handles, pins and such
Then make it in wood, paint sticks are free & close to the right size.
Play with that and see if it “feels right”. If it feels right it usually “looks right“

See the Google books thread for Lloyd Harding drawings, the Loveless book & Bob Engnath Patterns. Google books thread

Bob Engnath Patterns compiled into a PDF


Forging Books:
Lorelei Sims-The Backyard Blacksmith
An excellent modern book with colour photos for forging in general - no knifemaking.

Jim Hrisoulas- has 3 books on forging knives. Check for the cheaper paperback editions.
The Complete Bladesmith: Forging Your Way to Perfection
The Pattern-Welded Blade: Artistry in Iron
The Master Bladesmith: Advanced Studies in Steel

Machine Shop Basics -Books:
Elementary Machine Shop Practice-Printable PDF

The Complete Practical Machinist-Printable -1885-PDF
Right Click and save link as.
It’s being reprinted now; you can get it for $20 ish

The $50 knife Shop
It confused me for a long time.
Forging is NOT necessary; you can just file and grind to create a knife (stock removal)

Forget the Goop Quench.
Use commercial quench oil & match oil speed to the steel type; even grocery store canola oil works much better.

Junkyard steels require skill and experience to identify the steel and heat treat it properly.
You can buy proper steel like 1084FG from Aldo very cheaply.

I like cable damascus, but that advanced project has no place in a beginner’s book.

The grinders are the best thing about this book, but there is a huge amount of info for 2x72” belt grinders on the web, including free plans.

Forget about Lawnmower blades and start with a new known steel type.
Good heat treating needs accurate temperature control and full quench.

Videos

Heat Treating Basics Video-downloadable
Right click and save this. Watch it once a day for 10 days.

Safety-video
Right click and save this. Watch it once a day for 10 days.

Many specific how to knifemaking videos are available, some are better than others.

The best overall Knifemaking video I have seen is
“Steve Johnson-Making a Sub-Hilt Fighter”

Basic Bladesmithing
"Ed Caffrey - Basic Bladesmithing-Full DVD-ISO"

The best video on leather sheath making for beginners that I have seen is
“Custom Knife Sheaths -Chuck Burrows - Wild Rose”
-(Paul Long has 2 videos, his sheath work & videos are fantastic, but more advanced-with machine stitchers..)

Green Pete's Free Video
Making a Mora bushcraft knife, stock removal, hand tools, neo tribal / unplugged heat treat.
"Green Pete" posted it free using torrent files.
Be sure to look at the other titles too-The account index has disappeared, but search for LOTS of info. Use the keywords “LurkerLurker torrent” “knifemakerC torrent” and others
Greenpete Knifemaking Basics-on TPB

How to download that video
http://www.utorrent.com/help/guides/beginners-guide

You can see a list of videos and reviews at this rental company; some are worth buying, some renting…
http://smartflix.com/store/category/9/Knifemaking

Draw Filing Demonstration
YouTube video -Draw Filing-for a flat finish

Steel
The “welding steel” at Home Depot / Lowes… is useless for knives.
Forget about lawnmower blades and other unknown junkyard steels.
For all the work involved, it is very cheap to buy and use a known good steel.

If you send out for heat treating, you can use
Oil quenched O1, 1095, 1084
Or air quenched A2, CM154, ATS34, CPM154, 440C, plus many others.

For heat treating yourself with minimal equipment, find some Eutectoid steel.
1084FG sold by Aldo Bruno is formulated for Knifemaking, Cheapest & made for DIY heat-treat.
http://njsteelbaron.com/
Phone # 862-203-8160

1095 is a good carbon steel, but a bad choice for a beginner with limited equipment.
1095 needs very precise temperature control and proper fast quench oil Like Parks 50 or Houghton K Kevin Cashen - 1095 - hypereutectoid steel

If you are sending one or 2 knives out for heat treatment, use 154-CM or CPM-154 and ship it out to TKS -Texas Knifemaker Supply
It's the cheapest way to do 1 or 2 because of HT minimum charges.


You can find a list of suppliers here

Heat Treating
http://www.bladeforums.com/forums/showpost.php?p=9143684&postcount=7

You can send blades out for heat treating at $10 or $15 per blade for perfect results, and avoid buying the equipment.

Air Hardening Stainless Steel Only
Buck Pau Bos -Be sure to check the Shipping and Price tabs.
http://www.buckknives.com/index.cfm?event=bio.paulBos#
http://www.texasknife.com/vcom/privacy.php#services

Oil Hardening Carbon Steels and Air Hardening Stainless Steel
http://www.petersheattreat.com/cutlery.html
http://www.knifemaker.ca/ (Canadian)


Quenchants for Oil hardening steel
Forget the Goop Quench.
Forget used motor oil, it's toxic and doesn't work that well.

Use commercial quench oil & match oil speed to the steel type;

Even grocery store canola oil works well enough for steels like 5160 that don't need a "fast oil" like W1 or the 10xx steels do.

Brine and water are almost free, and technically correct for W1 and "water hardening" steels but a fast oil like Parks 50 and Houghton Houghto Quench K are less likely to give you broken blades.


Glue – Epoxy

Use a Fresh package, slow setting, high strength epoxy to attach blades to handles and well as seal out moisture.
Surface Prep is vital, drill tang holes/ grind a hollow, roughen the surfaces with abrasive, blasting is best.
Ensure the surface is clean & no oil including fingerprints. Soap, Acetone & Alcohol, Blasting.
Clamp with moderate pressure= avoid a “glue starved joint” when all the adhesive is squeezed out.
These are well proven.
Brownell's Acraglas
West Systems G Flex


Grinder / Tools

In my opinion, variable speed and a small wheel attachment are essential .
You can almost always improve tracking with more belt tension. It needs to be way tighter than youfirst think.

Hand Tools
You can do it all by hand with files and abrasive cloth like the Green Pete video.
Photo of a nice bevel filing jig

Entry Level Grinders
Many makers start with the Sears Craftsman 2x42 belt grinder

Low Speed Modification Craftsman 2x42 belt grinder


Commercial Production 2 x 72” Belt Grinder Reviews
http://www.prometheanknives.com/shop-techniques-3/grinders
http://www.cnccookbook.com/CCKnifeMakingGrinders.htm

Mapp arm – Grinder Toolrest


DIY 2 x 72” Belt Grinders

KMG Clone Free Plans
http://www.dfoggknives.com/PDF/GrinderPlans.pdf

NWG No Weld Grinder
http://www.usaknifemaker.com/plans-for-the-no-weld-grinder-sander-nearly-50-pages-p-723.html

EERF Grinder (EERF =“Free” backwards)
http://wilmontgrinders.com/EERFGrinder.aspx
http://blindhogg.com/blueprints.html

Buy the kit
http://polarbearforge.com/grinder_kit.html

What Belts to buy?
http://www.usaknifemaker.com/abrasive-belt-basics-what-kind-should-i-buy-p-1393.html


Safety Equipment
Protect your -Eyes, Ears, Fingers, and Lungs – remove jewellery and put on safety gear.

Respirators
Chronic lung disease and cancer really suck the joy out of life.
The minimum I would consider are the 3M 7500 and North 7700 silicone half masks with a P100 Filter.
Use a VOC & P100 combo cartridge for protection against acetone and solvents.

For beards, pick one of these
3M PAPR
Resp-O-Rator
3m Breathe Easy
Trend Airshield Pro
Air Cap II


Searching
Search works for ALL users, even unpaid users.
Try it, I’ll bet you’re not the first to ask the question here

This is a special Google page that searches BF only.
http://www.google.com/cse/home?cx=011197018607028182644:qfobr3dlcra

V21 Added Glue Oct 3, 2011.
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Image Removed For Posting Violation
Warning Issued
 
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