I have had one of the earlier models, when they came out in 2004 or 2005.
Mine did fail the spine whack too. I have inspected the lock area and compared, what i saw to a 550 and a 806. The main difference on the 520 was, that the lock bar didn´t travelled that far up on the tang as they did on the 550 and 806.
If i was looking on the lock from the spineside and turned the knife slowly tip down, i could see on the 806 and 550 the end of the tang protuding for 2 or 3 mm.
On the 520 the lock bar sat near to the end of the tang.
I believed and still do, Benchmade tried to modify the lock, so the axis bar won´t stick anymore, as it was often reported by ppl. who have had their new axis. My 806 and 550 were sticking too, if opened fast or with a wrist flick. The 520 didn´t, but failed the spine whack.
As i was looking on the 525 three years ago at a show, the tang was protuding goog enough. So in general, the 520 should be a very safe knife.
That one, told about here, in any case is a defective one.
Keep on trying to contact BM or contact your dealer.