Recommendation? best steel to use for a custom order Khukuri?

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Sep 14, 2022
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hi, im ordering a custom Khukuri for camping a such, im wondering what steel i should use, 5160 or O1 steel? is there a difference? i will be using this knife as a tool, the blade will be 13 inches with a 6 and a half inch handle full tang and will be used a lot so it will need to be able to take abuse more then anything
 
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5160 is a great choice for an impact blade.

The think about a khuk us that they tend to fall one way or the other. A thinner one will take on vegetation well but won't chunk out wood as quickly. A thicker one will take down a 6" tree in no time but will lay reedy stuff over instead of cutting it.

For a 18"-ish overall length, a lot of what you want to do/carry will need to be decided. When I was a younger fella just getting into these knives 20 years ago, I would take the biggest/heaviest I could get. Now, I tend to leave the big stuff at home or at the base camp and just pack a 12" overall smaller one for odds and ends chores. I may opt for one of 1/4" spine 15" villager models if I want more cutting performance yet want to keep weight down.

Of the length you are describing, my favorite user that I am willing to pack is an M-43 Lightweight model from Himalayan Imports. The spine on this one comes in at 5/16 which is a touch under the normal HI overbuilt 3/8. I haven't weighed it, but I would guess it comes in around 22oz which isn't bad for an 18" knife. The old adage is that a fighting khuk should come in right at or under an oz per inch. 18" bruisers easily clock in at 32+oz and hit like a ton of bricks. Then again, I have a dedicated 18" fighting khuk with a sharpened and hardened clip that easily comes in around 28oz. However, it's not made for dazzling flourishes. It's basically chop and if you miss, snap a back cut and hope your do enough damage to end the fight...but I digress.

If it were me, I would try 5160 and keep it fairly light. It will offer decent performance without wearing you out. A lot of it will depend on who is making it and what methods they are using. Modern steels using modern methods can yield a stout but thinner knife that will still take a lot of abuse. Traditional methods have different drawbacks.

Like all tools ingrained within a culture, there is a learning curve to using a khuk so that you don't hurt yourself or your knife. They truly do take mere minutes to learn and a lifetime to master. Watching a Nepali use one knife to chop wood and prep dinner all within minutes is amazing to watch. These are generally thinner stock blades glued into a wooden grip. They would be pretty easy to break if misused, and one of the reasons you see so many overbuilt tanks in the khuk world.

Good luck 😀
 
Or, and this is just me. Talk to the person who's custom making in and see what steel they get the best results with.

And I am not sure if the idea of making it thinner/lighter and with a 2 handed handle is ideal. Could fail on the car door chop.
 
I don't have a khukri, friend has one and they just aren't my thing but another vote for 5160. Said it on here but highly impressed with my Bidor blades, HT seems great, so tough and holds an edge brilliantly even when used on "knarly" wood. Better edge rentention and toughness than my GB Axes which are 1050/55 iirc.
 
hi, im ordering a custom Khukuri for camping a such, im wondering what steel i should use, 5160 or O1 steel? is there a difference? i will be using this knife as a tool, the blade will be 13 inches with a 6 and a half inch handle full tang and will be used a lot so it will need to be able to take abuse more then anything
Magnacut at around 62 HRC if it's an option. Super tough, great edge retention, and stainless. I've fallen for Magnacut though so my opinion is bias lol.
 
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