Camillus Jack Resurrection!

Joined
Mar 18, 2008
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3,371
So, I saw this on the auction site:
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I could see it had some issues:
KGrHqNmEE9Q7YYyJBPYNlnrKsg60_57.jpg

I thought, if I could get it for a good price, this would make a good candidate for my first attempt at a rebuild.

Well, I won it for $1.04 plus $3.75 shipping. Got it in the mail, and it did have issues. As you can see in the third picture above, the bolster and scales are separating from the rest of the knife, pulling the pin out, almost. Well, apparently it kept being used for some time in this condition, because the springs had worn grooves into half of the tangs, causing the un-worn portion to work it's way between the springs and liners, spreading out the knife. (There was a thread not too long ago showing a knife with the same problem) Also, as you can see, the jigged plastic scales have shrunk, and are ugly to boot. The (supposed) pen blade is nearly gone, and looks like it has seen the worst side of a grinding wheel. The clip has seen better days, also, but there is some life in there. I couldn't resist trying, and for less than $5.00 shipped, it wasn't much of a gamble.

This was going to be alot of firsts for me. I have never dis-assembled a slipjoint before, nor replaced scales between bolsters, nor re-pinned a slipjoint. I knocked the pins out, pulled it all apart, removed the ugly plastic scales, and started cleaning. Fortunately, most of the components were in pretty good shape. Unfortunately, I didn't think to do a WIP picture progression. Since calling me a novice is an insult to true novices, however, this is probably a good thing. I wouldn't want anyone to pick up my bad techniques!:D I will post pictures of the finished product when I can find the cord to my camera.

I replaced the scales with some nice wood that I picked up at a yard sale. I think it's black walnut, but I'm not sure. I just know it's pretty. I epoxied the scales in, sanded mostly to shape, then used small finish nails for pins. So far so good (except where I left the nails too long on one scale, and they bent over instead of mushrooming. Learning experience). I sanded the tangs with a belt sander, smoothing and evening them out. Then I tried to assemble the whole thing. Disaster! I put the wrong springs with each blade, and since they are different thicknesses (I didn't notice this at first:grumpy:) when I peened the pins, the whole thing was cock-eyed. Back to the drawing board.

I had to take it apart again. This time I decided to simplify the process, and eleiminate the almost gone pen blade. It would be a slim, single blade slipjoint.

This time it worked. I very carefully assembled it as a single blade, single backspring knife, cleaned it up, sanded to shape, oiled and polished, and am mostly pleased with the results. I even reground the blade a bit. It's now nice and sharp, and usable, although all the work to the tang took away most of the snap, as well as causing pretty weak pull (maybe a 3 or 4).

Like I said, pics to follow as soon as I can get them on photobucket. I can't wait to hear your feedback.
 
Found the cord. Here is what I ended up with. Tell me what you think. I welcome even criticism.
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I was pretty happy with the scales. However, you can see where I left the pins too long, and they folded over into the wood. Lesson learned.

Also, you can see that I left gaps.
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Still, for a first try, I'm pretty happy. I learned some lessons, and I have a decent knife. Thoughts?

Thanks for looking.

Ken
 
Great job Ken. I am thinking about attempting something myself. Thanks for sharing.
 
Great job Ken. I am thinking about attempting something myself. Thanks for sharing.

You should! It was a lot of fun, and it really made me appreciate even more the masters like Ken Erickson, Ken Coats, and the Bose clan, etc. I can only wish to approach their skill some day.
 
Nice work! You used nails for pins, you say? Interesting. Even if the snap isn't quite all it should be, I'm sure you'll carry this model with pride. Very nice work.
 
Fine job! In my opinion you improved that knife significantly. The wood scales are obviously a step up, and since I prefer single blade knives, I think that decision was also a good one.
 
I'm always impressed and somewhat envious of those here, who've managed to muster up the nerve to do extensive work like this for the first time. One of these days, maybe (just maybe), I'll give it a go...

Nice work Ken! It looks great. :thumbup:
 
I think you did a great job! There is a gun show coming here at the end of the month and I'm fairly confident that some of the stalls will have old Camillus brand knives for sale. I am going to be looking for various models to pick up (I live in Camillus, NY where the factory was) and I look at it as a sort of sentimental remembrance. I may have to see if there are any in need of repair and if the price is right take the plunge and attempt something like this.

Again, great job.
 
That's a great job for your first try. The wood came out nice. It can be tough to get things all together with no gaps. And using the nails must have been interesting.

I think nickel silver pin stock would have made your job easier, but kudos to you for using what you had on hand.

That will be a fine user!

Glenn
 
I'd be happy with that.Nice job.
Tell me what were the original scales? I have a couple of old Camillus boy scout knives -two have solid delrin looking scales but the other two have transparent plastic material that has that same shrinkage as yours did.Is it Celluloid?
cheers.
 
Meako - The old scales looked like black delrin to me, but I am definately not qualified to know the difference.

Everyone - Thanks for the comments. If anyone is thinking about giving this a try, I say go for it. Find an inexpensive slipjoint that's already in poor shape. That way, even if you mess up, it's no big loss. You might find a new skill. I also must admit, the only reason I was able to do this, as basic as it was, is because of all the information that is shared freely on this forum. Thanks to all!
 
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