Camp Sheath Build

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Oct 17, 2011
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Had a Gent ask for one of the large Dual Carry sheaths for a Camp Knife recently so I thought you guys might want a small peek at the build.


Modifying one of our patterns to work with the Camp Knife,

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All the pieces for this one awaiting splitting

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Our Splitters, Both setup to do different weights of leather. One for sheaths and the other for mostly pouches and lighter weight work

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Running the pieces through the splitter evens out the pieces and give a good surface to glue to

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Welts then get glued together then sanded to even the edges up then the sheath gets glued up. You'll notice that the sheath is actually quite a bit longer then the welt, I am shortening this pattern up to work with the CK.

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While the glue is drying we go over and dye the edges of everything. The other piles are for todays jobs. I work in batches of 7-10 a day, If I only did one at a time nothing would ever get done.

1. Pile of stuff
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2. Magic Edge Dye Box thingy
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1+2= edges dyed
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Once the welts have dried, been sanded for uniformity then we start gluing sheaths together and get the edges sanded

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Once that is done then we go back to the Magic Edge Dye Box thingy to dye the edges of the sheaths and do the final finishing of the edges with the Magic Edge Finishing thingy

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It is difficult to capture the final edge in pics but Magic Edge Thingy makes them smooth as a baby gnomes butt.

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Ready for Magic Hole Punching Gizmabob

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Edge line, because guessing sucks.

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Magic Hole Punching Gizmabob in action

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This is why I don't use the drill press or awl method, the back side is just as straight as the front with no skewed stitch holes. That and Magic Hole Punching Gizmabob is about ten thousand times faster.

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And the single biggest reason why people look for another job after a couple months. Every thing is hand stitched.

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Someday I really want to make a saddle for this horse

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Tools of the stitcher

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127 stitches later, but who's counting

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Getting the snaps and eyelets set out for the sheath and pouch
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4 Magic Levermabobs for snaps and eyelets

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After some assembly and weatherproof finish coats

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Awaiting ship out to its new home and hopefully many miles of adventures.
 
Sky, that's some absolutely beautiful rigs! man do I wish I had a shop setup like that. Keep on stitchin':D
 
You have come a long way in a short time Sky. I was checking out your website the other day, and I was amazed at your offerings for some of the other manufacturers. I'm definitely getting the word out for you.
 
Really nice sheath and super cool look into your shop! Lotsa money tied up in those splitters and other equipment, but sure nice to have. My hat's off to you with all the hand sewing, it's a chore and my old beat up fingers won't tolerate it much any more. That's why I have two of those hole punch thingamabobs with thread and needle.:)
 
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