Carrying a Big Blade in a Polypipe Sheath for Quick and Frequent Use.

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Apr 3, 2006
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Generally I prefer to carry a smallish blade when I'm hunting or working outdoors. But there are times when a bigger blade is useful.

I've got a Tramontina machete with a 10 inch blade. While this isn't a big blade for some folks, it is big for me. I bought it without a sheath, and I got a local leatherworker to make me one. The sheath looks nice, but I've found that it gets in the way when hanging on my belt, and when I'm using the machete frequently there is a risk I will cut the beautiful sheath by inadvertently sticking it in at the wrong angle.

This machete has been used to split carcases down the backbone. I simply line it up, then baton it with a lump of firewood. It works amazingly well compared to what I've done with a saw, cleaver or axe. When butchering, I like to keep my sheath clean... and once again the fully stitched leather sheath isn't ideally suited to this.

I love to set traps, and during a morning on the trap line the machete can be used many times. And while doing this I may have to squeeze through thick scrub where a big belt sheath is likely to get snagged.... or be uncomfortable or difficult to get at if hung behind or in front. Often I will be wearing a jacket or parka when working on traps, and it can be difficult to see the sheath on my belt when trying to put the machete back into it.

Another thing about the machete on my belt is that it may look frightening to anybody that I meet in the bush. Sometimes I might set traps on land where others have access, and while I feel within my rights to carry a big knife, I'd rather not upset anyone.

A couple of days ago I was contemplating the machete carrying problem and decided that maybe I should try to make a simple sheath out of plastic pipe. While I knew that PVC pipe could be moulded when hot, I thought that polythene was a 'friendlier' material. I did some calculations and figured that I'd need some 32 mm nominal diameter water pipe (1.25 inches) to be wide enough to hold my blade. The bushcraft God must have heard me, because I checked out some redundant pipe I'd seen earlier in a vacant lot next door, and it turned out to be 32 mm pipe (which to me is not a commonly used size of pipe).

I cut a bit of pipe just slightly longer than the blade, washed it out thoroughly, then put it in the oven and set the temperature to around 115 degrees celsius (just above the boiling point of water). I put some tape over the cutting edge of my blade. I had leather gloves on, and when the pipe had become quite soft I quickly forced the pipe over the blade and maybe half an inch or so over the top of the handle. I then clamped the blade portion of the pipe between two planks until it cooled.

The result was pleasing. The oven may have been a bit hot because the oven rack left marks in the pipe. I had to trim a little off the handle end of the pipe so I could pull the pipe off the machete. But the pipe sheath fits snugly and holds the blade even with the handle hanging downwards.

I found that a short bit of thin cord was all that I needed to sling the machete across my chest. The loop passes around my neck and under my left arm (see the picture).

The sheath is not something you'd see in a knife collectors gallery, but it cost very little and it is very practical. It can be washed out; the flare at the handle end helps to guide the blade in; it is narrower than my leather sheath... and I can easily replace it.

The planks I used to clamp the pipe were old bits of lumber I'd used for boxing when I'd made some concrete vegetable beds. So the lumber was rough. Smoother planks would make a smoother looking sheath.

Polythene water pipe is common in rural areas here. I've heard it called alkathene, polyethylene, and low density polypipe. I think that other grades of polythene might work, but the low density pipe is probably easier to work with even if it is likely to have a thicker wall than some.

I had thought it would be good to drill a hole through the end of the pipe sheath to ensure that my harness cord didn't slip off. However I'd cut the sheath a bit short for this. But I found that with a couple of wraps of nylon braid... and a decent sliding knot... the cord seemed to stay where I put it.

So now if I want to carry my machete I can have it in a very accessible position... it is so easy to quickly draw and replace the blade. I can wear it under my jacket and under my arm if I don't want to upset hikers. I can hose it out when it is dirty.

Now I'm thinking I should get some smaller pipe for some other knives. These sheaths are so quick to make.

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Thanks for the great idea, Stephen.:thumbup:
It's just in time for me to use for my 12" Fiddleback machete. I put Walnut scales on a 12" blank from Andy and made a nice veg tan sheath for it. I face a similar concern when I'm re-sheathing it a lot of times. I just don't want to slice my nice sheath or it's stitching.

The leather sheath is fine for when we are camping and I can give conscious thought to using it. Yet when I was cutting the many strangler vines, poisen ivy and basic small arbor trimming AND often hanging off of a high ladder I spent too much time with my sheath.

Here's the Fiddleback doing kitchen duty cutting hot peppers for salsa.
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In it's sheath:
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It's been the wettest Spring on record here so there is plenty to chop, cut and manage whether camping or pruning.

I appreciate your useful working bushman ideas and this one is right on.

I hope you and yours are having a very good June, down under and to the side:)
I got 4 awesome cookbooks from my girls for Fathers Day, that and several huge racks of pork ribs which I grilled over the weekend.

Strength and Light,
Mark
 
Its nice to make contact with you again Mark. That is a nice machete. The sheath is a good one too. I prefer your style of sheath compared to my leather one. The leather above the 'pouch' section helps to guide the blade in, and I think it is probably more comfortable to wear.

Sounds like you are all doing well. Good.

It has been very wet here too, although it isn't spring. As you probably know, we make our living doing glass work and selling it at our local Saturday market. We've had so many wet Saturdays! I've spent a bit of time creating a new web site, so hopefully we will get a bit more business from that.

We made my first ever batch of fresh pasta last night. We borrowed the daughter's pasta roller. It is great to get pleasure from such simple things.

Best wishes to everyone at your place....
Coote.
 
Both kydex and pipe are forms of PVC. You need to be extra careful not overheat this stuff while working it. The fumes / gases it will put out are very toxic.

I'm glad that project worked out for you.
 
I'm enjoying these practical over pretty contributions of yours and again find some similarity.

I never had the urge to build any better sheath for my #2 than a bit of pipe – simple, safe, light and cleanable. In fact, when I did consider it I thought it would be a stupid thing for me to do. Effectively I'd be take a liner of some sort, that would probably make a perfectly adequate device in its own right, and then skinning it in a shell that would either a] add a big bunch of useless weight and attracts mildew, bugs, and retains moisture, or b] functions as a skin tight nylon bag over the top that couldn't carry much of anything else.

I did make a little bag for the pipe ensemble to fit it but that's not because of fear that may arise in others from seeing it. As far as that goes I'm actually brutally candid. I figure they weren't borne with those fears they acquired them so they can easily fix them if it bothers them that much. I also figure that “dirty little secret, don't ask don't tell” policy does none of us any favours and surely paves the way for doom in generations to come. I figure we could all do a lot better by borrowing from mechanisms that are up and running and working like “Gay Pride” or movements that are getting success in binning off counterproductive drug prohibition. The “closet knife user” thing doesn't seem to be working out for us at all the moment. Anyway...

The bag was simply a cut down day pack. With one shoulder strap and shaped like a quiver with the original pack side pocket mounted on the front it did great service. All up I'm sure it was still much lighter than a decent saddlery quality leather sheath that would fit the #2. Going this route I could carry the #2 together with other stuff I useful to with it; folding saw, string, abrasives, bit of rag, gloves, bottle of water and so on. The pipe sheath inside took up what was a sensible proportion of the weight / space. I could wip it out of the bag in a moment to use it or stow it safely out the way whilst foraging about or when returning to camp with handfuls of whatever. None of that annoying flapping about when crawling or clambering made it a real winner. I don't tend to use the #2 now because I find a foot of butcher knife / fish chopper does all I need. But if I were to go back to doing those kind of events that is the route I'd take again. There's absolutely no place for overweight flapping glam in my gear when something else is much simpler, safer and lighter.
 
Nice setup and it fits the price point of the blade too! I've been searching for one of the 10" Trams, can only find the 12" here in the US
 
If I ever went somewhere where the machete would be in the sheath often, I would want something similar. Now, however, anytime I take a machete it is out of the sheath almost 100% of the time.

Thanks for sharing :thumbup:
 
Good point Baldtaco. Maybe I shouldn't be bowing so much to the politically correct themes. Like you say, we're not helping the next generations.

Sometimes I think it is wise to keep one's hunting operations low-key. But there should be absolutely nothing wrong with having a decent knife on your belt in the bush.

Perhaps in the spirit of the movement you mentioned I should get a pink sheath trimmed with lace and wear it with pride :)
 
In mah head Mince Basics already does one called The Flounce. It's part of their Diva or Prima Donna range, I can't remember which, something about being a brat anyway. ;-)
 
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