arkhamdrifter,
If I may ask a question, how is the tension in the pivot pin? It has been my experience that an even slightly loose pin is the real cause of liner locks to prematurely wear. Now, I may be all wet on this, and someone with more knowledge can set me straight. But here's why I believe that.
If you loosen the pin so there is blade play, hold the blade to one side, let the liner lock engage and see how far the lock travels across the tang stop. Do the same thing except put pressure on the blade in the other direction. When I do this the difference in liner lock travel (between both tests) is from one edge of the tang stop to the other.
So anymore, I adjust the tension by holding the liner lock out of the way, and with the blade in the fully open position, wiggle it from side to side. I try to find the point where there is the least possible amount of tension to give ZERO wiggle.
With the tension set this way, the blade is much less inclined to "bend" with respect to the liners. And, it's still loose enough so the blade can "fly" open with a simple flick. Remember, that when you open the knive with the thumb stud, your thumb puts a load the blade perpendicular to the pin axis. So with no play, the lock should move to the exact same spot on every engagement.
This are my thoughts on the matter. If I'm wrong, someone please correct me. Hope it helps.
Terry