I keep refining this beast. Here's the current configuration:
I have replaced the derailleur-cage chain guide with one that I fabricated from aluminum stock and roller-blade wheels. (you "machine" grooves in them) This is much smoother and quieter. Unfortunately, the top roller failed at about 2 miles. Seems I didn't pay attention to the guys who said to use HARD skate wheels. These were 74 durometer, I needed 88. I got the 88s today, and rather quickly made a replacement; they're much easier to work with too.
I also eliminated the clunky and complex dual-chain, dual crank setup. (couldn't get the gear ratios right) I routed the top run of the chain through a tube (all this courtesy of the home-built recumbent database) and now the original lower crank functions only as an idler wheel. I may get rid of it completely, replacing it with another skate-wheel roller.
At present, this thing is quite comfortable to ride, and will easily climb the hills I have on my usual training route. I'm already planning version 2.0, using an aluminum Y-frame as a base. This will give me V-brakes in back, and I plan to re-design the seat, stem, and front boom, which will bring me down to about 30 pounds.
That's competitive with commercial bents.
I have replaced the derailleur-cage chain guide with one that I fabricated from aluminum stock and roller-blade wheels. (you "machine" grooves in them) This is much smoother and quieter. Unfortunately, the top roller failed at about 2 miles. Seems I didn't pay attention to the guys who said to use HARD skate wheels. These were 74 durometer, I needed 88. I got the 88s today, and rather quickly made a replacement; they're much easier to work with too.
I also eliminated the clunky and complex dual-chain, dual crank setup. (couldn't get the gear ratios right) I routed the top run of the chain through a tube (all this courtesy of the home-built recumbent database) and now the original lower crank functions only as an idler wheel. I may get rid of it completely, replacing it with another skate-wheel roller.
At present, this thing is quite comfortable to ride, and will easily climb the hills I have on my usual training route. I'm already planning version 2.0, using an aluminum Y-frame as a base. This will give me V-brakes in back, and I plan to re-design the seat, stem, and front boom, which will bring me down to about 30 pounds.
That's competitive with commercial bents.