Hey Guys...
Cutting into the Concealex is a pretty normal thing..
It happens to all sheaths,, some less than others though...
I put a mouth or a ramp on most of my sheaths to help with resheathing problems...
It still happens, although none of mine have cut their way through yet...
The cutting of the sheath happens when the blade is not centered into the sheath properly when resheathed and is somewhat twisted as it goes in...
This is pretty hard to correct...
Remember that Synthetics have Very tight tolerences and there isn't much room for a twisted knife as it goes into the sheath...
One way I tell my customers to correct this problem is to drop the knife into the sheath and wiggle it slightly side to side as you resheath the blade.
The dropping in of the knife will in some cases let it find it's seat and the wiggle will spread the Concealex slightly allowing it to be seated all the way down.
It's something that you propably won't get away from, and as long as the blade hasn't cut all the way through and Fit isn't a problem it should be just fine.
This shaving as I call it should stop once the blade has found it's own track into the sheath...
Hope this helps...
ttyle Eric...
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On/Scene Tactical
Leading The Way In Quality Synthetic Sheathing