Curve Joint Wood Scales

Joined
Feb 26, 2019
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I;m looking for tips or tricks to join 2 pieces of wood (ebony & ironwood) on a curve for a new knife. I’m a total rookie. I tried stacking the wood and making one cut with band saw, the joint isn’t great, but once I sand it smooth I loose the seamless joint. No mater what I do I can’t get a perfect joint. Any Help would be awesome, I’m struggling with this one.... thanks in advance
 
What you are trying to do is extremely difficult, for sure. But keep going. The bandsaw trick was actually a good idea and thought process.

Cut and smooth one side to the shape you want. Then, trace the outline to the next block of wood, and cut it. Then it is a matter of painstakingly shaping it to fit the first block. You have to match one to the other, consider the first one the master and mate the second one to it. One piece should be a dark wood - that will help hide the joint. Two pieces of light colored wood will show the joint as a dark line, emphasizing any mismatch. (Ebony and ironwood is a good choice).

Do the matching as blocks of wood. Once you have them matched and glued up as a single block again, then cut the block into slabs for scales.

If it is just a radius, You can get one side nice and smooth, then use it with a piece of sandpaper as a mandrel to shape the same curve to the opposite piece. You are then only off by the thickness of the piece of sandpaper, theoretically.

you might consider a straight/diagonal cut, not an S-curve or radius. Curves can be done, but a straight cut will be far, far easier.
 
I think the stacked bandsaw cut is the right way.
are you sanding the matching faces before gluing up?
 
Thanks for the tips, I took the outer curved piece and put sticky back sand paper on it and used it as the sanding block. That was a great idea, I took it slow as to not round over the edges which I learned the hard way on other knives. I’m probably out creating my skill set, but with help from you guys I’m learning. Now if I get stupid I my add a thin piece of copper in the curved joint sandwiched with 2 1/16” pieces of white spacer material. So if goes from front of knife ebony, 1/16” white spacer, 1/16” copper, 1/16” white spacer, then desert ironwood. I’m gonna fill,copper tubes with black epoxy for the pics......or I will fail and throw in in the bin of lessons learned the hard way!!! If I ever figure how to add pics in this forum, I will. Gotta run to store for more bandaids...
 
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