Custom BK2 - Homemade Scales and Sheath

Joined
Apr 6, 2013
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This is what I have been working on for the past week. (Scroll down for pics)

I have two BK2's : one is used as my EDC blade. The other is still in its original box. My EDC BK2 is carried with me wherever I go. Either in my rucksack on the bike or under the seath in my SUV. It is used whenever I need to cut, pry or hammer something.

I love unboxings. Every now and then I do an unboxing of my second BK2.... then put everything back in the box. The second BK2 is on standby for the day I wear out or break my first one.



THE SHEATH:

I bought some leather and had it laser cut according to my own design which is a modified scout carry style. Instead of carrying the knife behind my back, this sheath is carried on my left hip, cross draw fashion.

Phase two of the sheath project will be a detachable vertical carry strap. The set of larger holes in the sheath will be used to mount additional accessories like a small pouch and firesteel holder (which I still have to make). I like the idea of a modular design and will probably be making a bunch of additional addons as I go.

Apart from the laser cutting, everything is homemade.

I had to make the following tools to make this sheath:

* Edge beveller made from an old screw driver
* Notched wooden dowel to finish the edges on the leather
* Tool to fix the studs made from allen socket and plank
* Another screw driver was modified with a round point to recess the threads

The sheath was shaped with warm water and stained with what I thought was light brown dye. The dye either wasn't light brown, or I have overdone the staining. I like the result in any case.

The thread used is 40 year old waxed thread that was used by my father when he made his own leather holsters.


THE SCALES:

The handles are made from what I believe to be African Blackwood. It is damned hard and took a hell of a lot of sanding to get the final shape. I stuck the blanks onto the BK2 with superglue and used 5mm wooden dowels to keep the alignment correct while I was sanding and shaping the handle.

I've got reasonably large hands, so my scales are a bit thicker than the standard BK2 scales.


PHOTOS:

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Beautiful work!!! Those scales look very comfy and the sheath looks amazing! I think its awesome you were able to use your fathers old thread. I also think the lazer cutting is a fantastic idea!!!
 
Outstanding!! Love those scales, and the sheath is just awesome!!

Very nice work.

You'll be taking orders when?

:D
 
That sheath is top notch.
Seriously outstanding work!
Those scales look great too.
That's a heck of a nice setup you've got there!
 
:thumbup: love the look of that package! Great looking work man!
 
Very nice, Kolonel ....... That is some lovely leatherwork........ The scales are quite handsome as well ........ I am pleased that you get as much action out the Two as you do...... Thanks for the post and great pix........

E
 
That does look nice. I've been kinda sorta wanting wood and leather for my 2 as well.
 
I am seriously, seriously impressed with the workmanship on your sheath and scales. Top notch!
 
Really digging the craftsmanship of the sheath. How was it stitching through four layers of leather? Last sheath i dyed with an alcohol based dye I diluted with rubbing alcohol 1:1. I stilled dyed the hell out of it but Im happy witb the results just the same
 
Thanks for the comments everyone!

cEdge - The stitching was quite easy: The holes are 2mm in diameter. Since this was my first sheath I didn't want to make the holes too small.

Also, when I glued the sheath, I first stuck a bunch of 2mm thick nails through all four layers of leather, and pried the different pieces of leather about a centimeter apart. Then I applied the contact glue, waited for a few minutes and just pushed everything together. The nails helped to keep everything lined up nicely, and also kept the holes open.
 
I'm normally not a fan of modifications, but yours are very nice. I'm digging the look of black wood and leather.
 
Great giveaway! I'm in!















Gotcha! ;)

Excellent work man, I really like the Blackwood scales. They look really nice in the BK2, I never would have put that combo together but man it looks great.
That sheath is incredible as well.
All around excellent job!
 
cEdge - The stitching was quite easy: The holes are 2mm in diameter. Since this was my first sheath I didn't want to make the holes too small.

Also, when I glued the sheath, I first stuck a bunch of 2mm thick nails wthrough all four layers of leather, and pried the different pieces of leather about a centimeter apart. Then I applied the contact glue, waited for a few minutes and just pushed everything together. The nails helped to keep everything lined up nicely, and also kept the holes open.

I love the idea of a modular sheath. I've been working on one on and off for a while now. Instead of using nails, I used 18 gauge nail gun brads. Perhaps I'll use a nail next time. Eventually Ill get there. I've changed the design a few times, including cutting off bits here and there. I'm done messing around with it, time to make a another for my BK15. Im hoping mine will look half as good as yours.
 
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