Cliff: I probably can't answer your question quantitatively like I suspect you'd prefer. But, think of it this way-the edge is the thinnest part of the blade, the easiest to stress mechanically and thermally during formation, and the WHOLE rest of the knife exists merely to provide an ergonomic support for it. The edge is the ultimate goal of the whole knife, isn't it?
Now-If you've spent hours on heat treat, grinding, handle shaping, etc., why would you trust anything but a new belt to form the edge?
The finest quality belts found in my shop are used for sharpening. They have a life of perhaps 1 hour when used for grinding bevels-removing lots of metal. In sharpening, they see perhaps 5-10 minutes of use before being retired.
The super tough/super hard alloys (3V, S30V, etc) will still remain ductile at high hardness levels. So, in sharpening them, if you put even moderate pressure against the edge bevel, the burr is going to move out of the way as it is formed and remain thick. When you remove it, you've got substantially less than the sharpest edge possible. We are all conditioned to believe that, once the burr appears, the edge is as fine as possible. Wrong! I have polished the initial burr off of 3V blades and the resulting edge would not shave hairs, much less pop individual ones
And, let's not forget about heat. Regardless of what anyone says, the interface of the belt and blade is HOT! New belts minimize that.
Now, before I turn this into a dissertation and am perceived of being a snob (which I probably am...) I will make just one more point.
Consider micro serrations and the actual finish of the edge. Do you want these micro serrations to be made by dull grains rubbing and smearing the metal (which weakens it), or sharp grains cutting cleanly?
I recently received a field test of the PATHFINDER knife I make for Les Robertson's VANGUARD series. I'm going to include it, unedited, in my next website update. Basically, after several hours of chopping thru large vines and 6-8" trees, the edge was reported to be unaffected. I believe the words were "No evidence of use was found on the edge". This is a big 3V chopper with a .060 thick edge that is delivered "scary sharp". Now, I'm sure that If I could examine the edge, I'd be able to detect some sign of use. But, you get the point.
I'm absolutely sold on using new belts for sharpening.
Stay Sharp,
RJ Martin