Dan Farr JS - Camp, Combat and Integral Utility

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Feb 28, 2002
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Dan’s table at Blade is always a must-stop for me – not only because I find his knives (and all that goes into them) very appealing, but also because Dan always makes a concerted effort to have something new to show. Whether it be some new form of embellishment, a new design or a new construction method, you can clearly see that this is a maker seeking to evolve and progress while still turning out pieces that are recognizably his.

There was more newness than usual this year, starting with a broad array of knives made from the all-new CruForge V – the very first steel specifically designed for the forged blade. As a forged blade enthusiast, I am pretty excited about this stuff. Since Dan has been closely involved in consulting with Crucible at all stages of the development of this steel, it is not doubt particularly gratifying to him to see it finally come to light.

There was additional newness in an area where Dan has a well-earned reputation for innovation: knife handles. Those familiar with his work will be well familiar with the English walnut Dan favors for his knives. The straight-grained wood is very strong and also quite attractive. But there were some beautiful burls in Dan’s shop that never seemed to get used, and the simple reason was the comparative weakness of burls as compared with their straight-grain counterparts. The solution Dan came up with was both effective and, in my opinion, quite attractive: carbon fiber reinforced burl.

Huh?

Yeah – that was my reaction too. When Dan first mentioned it on the phone several months before the show I had a hard time envisioning just what the heck he had in mind. In practice, though, it’s pretty simple. The tensile strength of carbon fiber is effectively off the charts, and the idea was to draw upon that strength while still retaining the natural beauty of the wood. The answer: lamination.

You start with a bowie block of black walnut burl, slice it into three slabs:

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Then insert two sheets of carbon fiber around the middle piece of wood, so that the stack from top to bottom goes wood / carbon / wood / carbon / wood – and epoxy the whole thing together.

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Those wooden pegs are there so that the layers don’t slide around on the fresh epoxy once they are clamped in a vise. Grind off the excess and you now have yourself a carbon fiber reinforced bowie block, good to go.

But how does it look? Well, way cool in my opinion – but you can judge for yourselves from the photos that follow. The effect is quite subtle – what you get is two parallel lines running the complete circumference of the handle. The downside is that you have to make sure you grind the handle evenly from side to side – otherwise those parallel lines will be off-center. The upside is that the lines themselves provide a visual reference to help you do just that.

Okay – enough rambling – on to the knives.

First up is a camp knife in satin-finished CruForge V with an octagonal faceted handle of carbon fiber reinforced (CFR?) black walnut burl.

Specs are:

• Blade length 7 3/4”,overall length 12 3/4”
• Steel” CruForge V, hand rubbed satin finish
• Guard – nickel silver with black spacers
• Sheath – modified pouch with shark inlay by Paul Long

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You can see in the handle close-up in the bottom-right of Coop’s excellent photo the two thin parallel lines of the carbon fiber.

This piece also features Dan’s classy new maker’s mark:

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Next up is another bit of new for Dan – a forged integral.

Dan had a pair of these little integrals forged out for some time but was ruminating on what to do for the handles. He didn’t want to take the traditional approach of a handle flowing out of the integral bolster with the same thickness as the bolster as there would be nothing to stop your hand from riding up onto the cutting edge.

His selection of a faceted octagonal handle is one that I was initially a little unsure about, but the knife really grew on me in a big way. This thing feels just terrific in hand. Dan mentioned that the handle really assisted in hand-sharpening the blade on a flat stone, because the facets in the handle made it real easy to “feel” the blade angle on the stone.

As it happened this piece became the very first knife in my daughter’s collection. She is completely thrilled (her Mom, slightly less so).

Specs are:

• Blade length 4 1/4”, overall length 8 3/4”
• Steel – 5160, hand rubbed satin finish
• Handle – octagonal faceted English walnut with ebony
• Sheath – tooled and shark-inlayed pouch by Paul Long

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And here is a shot of the father / daughter pair together:

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Finally, what may be my have been my favourite piece on the table, the Black Combat.

It turns out this was a piece Dan was building for Les Robertson and inspired by some of the black powder-coated pieces Dan had with him at Blade last year. I had seen the near-completed blade in Dan’s shop some months ago and on picking it up immediately noticed that it was a bit of a departure. It was thicker – more massively built than Dan’s super-quick camp knives and choppers. The angular lines were also something of a departure from Dan’s curvy contemporary blades.. I was really keen to see what Dan would do with the finished product and I was pretty tickled when I did.

Specs are:

• Blade length 8”, overall length 13”
• Steel – CruForgeV, black powder coated
• Guard – Nickel silver, black powder coated
• Handle CFR Black walnut burl, stippled, matte finish
• Sheath - black military with sharpening stone by Paul Long.


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This knife has a really cool look and feel that just really appeals to me. Among all the great handles that Dan has shaped, this is the one that I like best. (Note to self – plagiarize this design for your next knife!). The handle has a matte, low-gloss finish that matches well the subdued finish of the powder coated blade and guard.

I have to give a nod to my buddy Steve Garsson, whose Paul Long sheath he commissioned to accompany his Bailey Bradshaw “Model 14” gave me the idea for what I think is the perfect compliment to this Farr piece.

That’s all there is – thanks for looking and reading. And thanks to Dan, Paul and Coop.

Roger
 
Roger let me first say this is great stuff a fantastic thread full of new and inovative ideas put to a functional piece of art. When you took me up to Dan's table at blade I was very impressed with the feel of his knives and especially the feel of his handle's. If you remember I commented on how much I liked the stippleing effect done on them. Add a new steel and this new handle laminate and this is just super stuff. Long has been a problem in the rifle stock world about useing heavily figure pieces of wood especially heavily figured in the wrist portion of the stock a problem with heavy recoiling rifles . I suffer the problem right now with a beautiful blank sitting at my gunsmiths that I would love and keep bothering my smith to build a .375 H&H on and he refuses saying the most he will go is a .275 Rigby. I wonder if this process could not jump over to the rifle world. Sorry to get off track back to the knives I like all the knives very much and what a great present for your daughter. The camp knife is one of the better looking camps I have seen . I really like the fighter and if it where an inch or so longer it would be perfect for me :D . This is what I am talking about when I talk about performance in a blade not overly embelished pieces but pieces done with a strong performance base with enough sparkle to stand out as something different.. Great stuff thanks for posting. As usual Pappy Long's sheath's can make a bad knife look good on a good knife they just are iceing on the cake. A sheath is the most important part of a knife if you can't carry it well you won't
 
Wood/Epoxy/Carbon Fiber laminates..yikes, ghosts from the boatbuilding years come back to life!
In fact, Dan's made a really neat design accent, and a heck of a strong handle. The dual lines go very well with the shaped octagonal handle of the camp knife, my favorite.

John
 
That camp knife is as nice as any knife I have seen of Dan's. The hunter is very nice and I really like everything about the fighter except that it has a coated blade.
 
Soon as my jaw stops hitting the floor I will say something other than COOOOOOL :thumbup:
 
Great knives, Roger. I look forward to handling some of Dan's work one of these days. That fighter is really appealing to me. Thanks for sharing! :thumbup:

- Joe
 
Roger and Dan... that octagonal handle is crazy... the entire knife is off the charts. Totally insane. :thumbup: :cool:
 
For me, the camp knife is OUTSTANDING in every way, the integral is nice but this may be a case where the picture isn't a substitute for holding the knife. What I mean by that, is the base of the handle just doesn't have a flow into the ricasso the way it flares out as it would if it were tapered down.

I like the fighter very much except for the coated blade.

The new steel is probably awesome in performance.

Peter
 
I always enjoy seeing Dan's work. He has helped me so much with handle design. This reinforced handle is a good example of his inovation. Lin
 
For me, the camp knife is OUTSTANDING in every way, the integral is nice but this may be a case where the picture isn't a substitute for holding the knife. What I mean by that, is the base of the handle just doesn't have a flow into the ricasso the way it flares out as it would if it were tapered down.

I like the fighter very much except for the coated blade.

The new steel is probably awesome in performance.

Peter

Pretty much my thoughts as well.

Really like Paul's military style sheath. Paul ventures from the norm with great success IMO.

The "what if" makers such as Dan have and will continue to make a huge impact on the custom knife industry.

Congratulation Roger. You had a good Blade Show.
 
Although I held these and shot them, I had no idea about the history and purpose until now. Roger's ability to clarify in words is only exceeded by Dan's and Paul's work. I am privileged to display them to you as best I can.

Octagonal handles: Robbin Hudson once remarked why ALL of his knives used them: "They curl to the shape of the knuckles, and give a sense of 'registration' to prevent twisting."

Regarding the black fighter: Sure you could have a finished hand-rubbed blade, and then a polished guard. That said, it would look better with a sheath with tooling or an inlay.... And so on.

And then it wouldn't be the same.

I made sure I used a drab background for that because I wanted a 'No-Frills' utility look. The handle is overdressed for the occasion. The rest of the package doesn't need more. :D Me likes.

Thanks Roger!

Coop
 
Excellent post and pics. I like 'em all, but the black combat makes me drool! Thanks for sharing.:thumbup:
 
Thanks for a cool thread and some great pics --- the combat knife is gorgeous!
 
Great thread, Roger:thumbup:
 
Just a word about the black coated blade. I guess beauty IS in the eye of the beholder. Well, I was lucky enough to "hold" this knife for a day or two in the shop and I believe anything other than the black coated blade would not have had the same visual impact given the attention to matching spacers and the black play in the wood for the handle. It also made the military style sheath feel right at home. There will be other knives in Roger's stable with all kinds of finishes, but for this one, I think it's just perefect as is.

Paul
 
Roger,

When you were using the closeup of the Farr as your avatar, It sure looked like a Farr, but the new stamp had me befuddled.

Nice to see all of it!

P
 
CF/burl...that is just brilliant!
Lovely work by an exceptional maker. Thank you for sharing Roger.
 
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