Decided to build my own grinder. Almost done...

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Oct 17, 2007
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When I first got started in knife making, I built a NWGS out of some steel, mostly procured from a local scrap yard, along with a few other used parts and pieces. The only thing I really splurged on was the wheels. Over the years, I've made a handful of necessary mods to it, and many fine knives with it, but it just wasn't cutting the mustard anymore.... Don't get me wrong, it's still a great grinder, and as good or better than anything I could get for the same money at the time (maybe even still), but I figured it was about time to upgrade.

Now the question became, should I buy a turn key grinder, open the box and go, buy a kit, and build, or design and build something from scratch? Well, after much deliberation, I opened up Fusion 360 and got to work designing something that would have exactly what I wanted in a grinder, or pretty darn close to it. After many hours, revisions, and deletions, I scraped enough of a basic design together to send some aluminum plate over to Mark Vanderwest at Leading Edge to have the basic parts cut.

Basic requirement: Multiple tool arm sockets, versatile/adjustable work rest system, rotates 90, direct drive/variable speed, primarily tool-less for adjustments, etc....

Oh, and for some reason, I was really hung up on using something similar to Mick Strider's over-center cam tensioning system (also seen on John Grimsmo's grinder, and another USN member... grumpy phil I think?)

So here are a few pictures, although it's still a little dirty from my dirty greasy hands running all over it...

Untitled by AR Custom Knives (Andrew Riley), on Flickr
Untitled by AR Custom Knives (Andrew Riley), on Flickr
Untitled by AR Custom Knives (Andrew Riley), on Flickr
Untitled by AR Custom Knives (Andrew Riley), on Flickr
Untitled by AR Custom Knives (Andrew Riley), on Flickr

Initial impressions are very good. I'm loving the "on/off" tension feature (hope Mick doesn't mind that I borrowed his idea), and it's so nice to finally have both a variable speed grinder AND a horizontal option. I still need to mount my 8" contact and small wheel attachment to some tool arms, and the work rest set up will have to be slightly modified for use with those as they stick out from the grinder body a few more inches, and the current work rest arm isn't quite long enough to get in front of them. I've got some ideas though... just gotta get some tool arm materials in.

There's still a small handful of minor tweaks to do, and final proof of concept will be grinding out a few knives on it, but I think I'm gonna really like this thing.


One last thing: It may or may not be obvious, but I drew inspiration from several grinders currently in existence, including, but not limited to: Chris Williams' Wilmont Grinder, Mick Strider's "Sofa King" grinder, Brian Fellhoelter's Ubergrinder, John Grimsmo's grinder, and even perhaps Rob Frink's KMG, to name just a few. Not that I tried to copy or clone anything exactly, but I think I'd be kidding myself and other's if I didn't give at least some credit for the inspiration and ideas.

Thanks for looking. I'll eventually try to get some videos up of the grinder in action, and a better video (than what's on my channel) of the work rest system.
 
Yeah love its versatility. Lots of cool features packed into a single grinder right there
 
Very nice grinder that is well thought out and constructed. The horizontal tilt is a definite plus.
 
Thanks guys. I definitely put a lot of thought into this one, and I think it's going to pay off nicely.
 
I started an autocad drawing that was very similar to this. Your build is making me want to finish it. Very nice grinder.
 
That looks like a nice piece of kit brother- I like the knobs you used--what are your tools arms made of? Also curious as to what size contact wheel you plan on.

Very nice merging of several great approaches to a knife grinder--Good on ya!!
 
That looks like a nice piece of kit brother- I like the knobs you used--what are your tools arms made of? Also curious as to what size contact wheel you plan on.

Very nice merging of several great approaches to a knife grinder--Good on ya!!

Thanks! Since the pieces were cut on a waterjet, I had some "dead space" to fit a few knob bodies in. I actually wish I had crammed a few more into the drawing.

The tool arms are steel right now. I had actually ordered some 1.5" square aluminum bar, but it was taking so long to ship due to issues at the distributor, that I just went to a local scrap yard and found a couple of 2' drops among the piles. Fortunately, the aluminum did just finally ship, so I'll have that in sometime tomorrow to finish mounting the other wheels.

I already have an 8" beaumont contact wheel from my NWGS build. I'd probably like to get a 10 or larger eventually, but anymore I do almost all of my grinding on a flat platen anyway.

BTW, if anybody is interested, I got the wheels for this build from vwjackstraw on eBay, and they are VERY nice. Easily as good as any other wheels out there, and priced very competitively.
 
WOW very impressive! I'm tittering on building my own as I've built ALOT of stuff for all of my hobbies including a Heat Treat oven for this hobby! With that said I don't think I could ever build something as nice and versatile as this build! I'm on the verge of buying a 2' by 72' variable speed grinder just let me know when you are selling! Congrats. Nice build.
 
WOW very impressive! I'm tittering on building my own as I've built ALOT of stuff for all of my hobbies including a Heat Treat oven for this hobby! With that said I don't think I could ever build something as nice and versatile as this build! I'm on the verge of buying a 2' by 72' variable speed grinder just let me know when you are selling! Congrats. Nice build.

Thanks for the kind words. I definitely had my moments of doubting whether I should commit to the build or not, as it is not exactly the smallest investment for some tooling I needed, the materials, and the water jet services. If it didn't work out, sure I could use a lot of what I had paid for on something else, but I'd still be potentially out of a few hundred dollars that I couldn't recover.
That said, I did want to challenge myself and see what I could come up with, and things happened to work out very nicely, with only a couple of minor "on the fly" design changes needed, and nothing that wasn't a relatively simple fix.

If/when I build the next one, I'll implement those changes from the get go, and it should be a relatively smooth build, knowing what I do now.
 
Amazing grinder!! I can't find anything that could have been done better! :thumbup::thumbup:
 
AR, thanks for the intel--you obviously had a good grip on what you wanted to end up with---I really like what you have done, I even like the stand you have it mounted on. Did you buy that specifically for your grinder--and what type is it?

Nice machine bro!
 
AR, thanks for the intel--you obviously had a good grip on what you wanted to end up with---I really like what you have done, I even like the stand you have it mounted on. Did you buy that specifically for your grinder--and what type is it?

Nice machine bro!

The stand is one of the few things I cheaped out on. It's really meant for a benchtop buffer or grinder, which is generally a much smaller and lighter machine. It only cost about $40 on Amazon, and isn't quite as sturdy as I would like. You can kind of tell in the pics, but I bolted a piece of plate between the stand and my shop wall to make it much more rigid, and it's also bolted to the concrete floor.
With those additions, it's not too bad, but I still may build a dedicated table/workbench for it eventually. That, or I may just fab up a much heavier pedestal style base. For now it's ok though.
 
Awesome job AR! I'm especially liking the horizontal + tool rest feature!
 
Pretty wicked build man!
I'm in the process of collecting parts to build one as well. my plans were not nearly as grand as yours, you've got me inspired to step up my game!
any chance of getting a copy of your plans? I'd be willing to kick a few bucks your way of course...
pm me if you are interested!!
 
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