decorative filing

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Apr 6, 2011
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i am currently making my first custom knife and i would like to do some decorative filing on the spine of the blade. i was wondering if anyone had any suggestions on what kind, size, coarsness of file i should be using for something like this and if there is any special technique or if its just something i should let flow.
 
It depends on what is availible to you and what effect you want. For smaller work and to get a finer finish you can use the little single-cut needle files that they sell at Sears, among other places, assuming that you are doing the file work prior to hardening the blade. There are also cheap imported file sets that are a little larger and double-cut, that produce rougher finish. If you are working on a blade that is already hardened then you may be limited to using diamond files, carbide grit rod saws, or a dremel.
 
A set of needle files will work fine. A good 6-8" tri-corner file is also useful.

Some tips;
Sand the spine flat and smooth to 400 grit.
Clean it off with acetone, and mark across it with a fine tip Sharpie marker to make it into square grids. If the blade is distally tapered, these squares will get smaller as the blade gets thinner toward the tip.
Use a three corner file to lightly mark each black line. File deep enough to make a line, but not a deep cut.
Wipe of any remaining Sharpie ink with acetone. The spine should look like a ladder. Use this grid pattern to file the pattern you wish. Any remnant of these marks will be removed when you sand the spine after finishing the file work.
When all filing is done. fold or wrap a piece of sandpaper and smooth up the cuts (if needed), then hand sand the spine to make the surface smooth. A few small slip stones ( used for sharpening woodcarving gouges) ,or EDM stones, will really speed up the final sanding. If you filed carefully, and used a fine cut file, sanding in the tight places is usually not needed.
If you use a buffer ( not recommended for most new makers) buff the file work with medium grit compound. A bristle wheel in a Dremel tool is also a good safe way to buff the file work smooth.

There are several good tutorials on filing patterns like "Rope", "Vine", and "Vine and Thorns" available...some in the stickies.
 
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