Hi RedFury,
Sorry that I'm just seeing this now but I wanted to answer your question and give you correct info on making 'Dellana Dots'.
I use 14k (or 18k) gold pins. I use Dead Soft but you could use up to Regular temper (and probably Hard - it would just more difficult to peen during riveting). I wouldn't use Full Hard. The thickness depends on the size holes you are drilling (or vice versa, of course). I typically use 16g. and 18g. - that's B&S guage. They are NOT domed. I melt one end of the wire into a ball. This is very simple and quick with a small hot flame. I then polish that round ball - this saves time and aggravation during clean up and finishing.
I prepare the blade by countersinking the holes in both sides of the blade before heat treating. The side that will accommodate the balled end of the wire is countersunk deeper than the back side that will be hammered/rivetted. After heat treating I finish, etch, blue and polish the blade. It is completely done to final finish before I rivet the 'Dellana Dots'.
Since I don't want to distort the ball shape during riveting, I cover those with 3 layers of masking tape before hammering from the back side. After riveting, I lightly buff and polish with hard felt wheels with my Foredom. Nothing usually needs to be done to the balled side on the front, but if it does, a light buffing with the Foredom will take care of it. I mask off around the dots/wire on both sides during this whole procedure so as not to affect the final finish on the rest of the blade.
Hope this helps! Have fun with this and if you have any more questions, just ask me.
Dellana
☆