How To Dent repair in CPM S30V

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Feb 24, 2014
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Tony from QLD sent us his Spyderco CPM S30V for dent repair and re-profiling.
The plan is to sharpen it at 13 dps (degrees per side) - the lowest edge angle we recommend for vanadium-rich CPM steels.

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We repair dents by grinding at a high angle, at 30 dps, on our CBN square-edge wheel #160. The red line on the photo is where I grind at 30 dps.

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Takes about 1 minute. This is how the edge looks after this step.

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We then set the grinding angle at the target of 13 dps, and grind the bevel on the same #160 CBN wheel.
Note that I do not grind the heel of the blade at this step. Because this blade has no choil, transition to the bevel will not look nice if done on the square-edge wheel.

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We then continue on our round-edge CBN wheels #400, followed by #1000.

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The round profile of the corner of these wheels grinds a beautiful transition to the bevel:

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Next, we hone on paper wheels, our usual sequence for "supersteels" of 10 micron diamonds - 5 micron diamonds - 2.5 micron diamonds - 0.5 micron diamonds - 0.25 micron diamonds.

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The edge is then finished on the Tormek leather wheel with 0.1 micron diamonds, the honing angle is controlled with our Frontal Vertical Base.

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Grinding and honing angles are controlled with our computer software for Tormek and paper wheels.
The following chart shows BESS sharpness scores as we progress the honing. Where the tester reading is over 100 BESS, we thin away the burr; and where it comes under 100 BESS we hone the edge apex.

10_BESS.png

Final sharpness score is 45 BESS, in HHT test the knife splits a head hair.

11_repaired.JPG



When I say "our own CBN wheels" I mean that we now make our CBN wheels by my design and specifications.
We've been grinding on CBN wheels on Tormek for the last 3 years, and I've summarized what we've learnt on our website
http://knifegrinders.com.au/11CBN.htm

 
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Beautiful work. I like how the knife is fully protected during all this grinding.

That original dent looks more like chipping to me, which would be more consistent with the properties of S30V. Was it really a dent?

The other thing I liked is how well you dealt with the lack of a sharpening choil. Not many people can pull that off that well.

Nice work. Thanks for sharing the details.
 
Nice work. Thanks for sharing the details.
Yes that was interesting.
What do you think of grinding the dent out by taking the dent part of the edge perpendicular to the wheel ?
I believe that is standard practice, then set the bevels.

Being kind of soft strop aphobic I think I would have stopped at the paper wheels.
Isn't the edge even better / more practical at that point than after the soft Tormek ?

I get multiple curls off an arm hair while still in my arm (the hard way = base of hair toward the tip) with zero soft strop and only 4,000 (3.4u) Shapton Glass or . . . in the case of high vanadium . . . DMT 8,000 (3u) Extra Extra Fine diamond plate. I cheat and use a sharpening jig.
 
Yes that was interesting.
What do you think of grinding the dent out by taking the dent part of the edge perpendicular to the wheel ?
I believe that is standard practice, then set the bevels.
...

Thank you all for the positive feedback.
I've summarized years of our experience with CBN on our website http://knifegrinders.com.au/11CBN.htm
and with reservations it applies to diamond plates as well.
We advise against repair of broken tip or dents by pressing the blade perpendicular to the CBN or diamond wheel/plate, actually even over 45 degrees per side – the higher the grinding angle, the more CBN/diamond crystals are stripped off, especially when grinding edge-leading - shortening the lifespan of your wheel/plate.

There are more tips there on minimizing the wear and prolonging the lifespan of your CBN or diamond wheel/plate. You only have to extrapolate it to other applications. Take, for example, the Spyderco Sharpmaker - scissors are sharpened in its side slot at 60 degrees - so you should not be using their diamond Tri-Angle for sharpening scissors, because if you do it will wear prematurely.
 
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