1234.... - The temp differential may have been a factor although the gallon jar was sitting on a board and was outside for only a few seconds before I began mixing. I believe the problem was adding the ferric chloride crystals to fast. As I understand it, a fair amount of heat, and chlorine gas(?) is released during the process so, going slow is the key to keeping the temp down. I chose to go with glass rather than plastic which I thought might melt. I never considered the glass would crack though!
Xander - I wouldn't try this without the proper gear... respirator, gloves, and face shield. I may be slow and clumsy, but I'm not stupid.
edit to add: I had a bit more than 1 qt of distilled water in the gallon jar and had added about 1/4 lb of the fc when the bottom cracked cleanly around its base.