Duraboard or similar insulation

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Sep 3, 2010
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Everyone,
I am working with a friend on a ribbon burner welding forge, and we are going to be using some sort of insulation. I have seen people use duraboard or a similar product for their walls, and I was wondering how good it insulated compared to the wool. since it is 18 density, will it insulate twice as good as the 8 density wool?
thanks,
Steven
 
I'm not sure about duraboard, but INSBOARD works great. Get it from High Temp Tools:
http://www.hightemptools.com/inswool.html

It is the same stuff many commercial forges are made from. It is also the easiest way to make end caps and "doors" for tube forges.

To make the end caps, cut two circles of 1" thick Insboard to fit the forge shell. Cut the holes in them for the ports. Put 2" Inswool liner in the forge, leaving 1" of free space on each end for the insboard ends. Treat the wool with rigidizer and let dry. Give it a coat of thin satanite, including the end surfaces. Put a piece of saran wrap over the end caps, and set them in place against the wet satanite. Use duct tape to temporarily hold them in place while the satanite dries. When dry, remove the end caps, discard the saran wrap, and finish coating the liner by building up thin layers of satanite, wiping any excess off the ends where the caps will be seated later. On the last coat of satanite, give the ends of the wool a coat, too, and set the insboard caps in place. Tape them tight and let the satanite cure well. Before the satanite hardens, run your finger around the inside joint where the cap meets the liner, to make a smooth fillet around the inside joint. Let dry for a few days.
Install some sort of end clamps, or a full metal end cover, then cure the satanite with a low firing.
Finally, give the inside a coat of ITC100.

Slowly fire the forge in steps from low to full heat over a period of one or two hours to completely cure the refractory.
This will give you a very robust forge with insulated ends.
 
I have done forges before, and, seeing as my situation means that I have more money than time, I have done all the research necessary to put one together. I am more interested in how well it is going to insulate, as opposed to inswool.
 
Insulation value is excellent.
NC Forge Co uses it to make their forges with.
 
cool. How many inches would you say for a 12 inch square welding forge that will need to be in the 2300 degree range with a ribbon burner? I am going to do a floor of firebricks to make flux less of a problem.
 
How many inches of what??????

A dedicated welding forge would be best made in 2" thick Hi-Z wool........Or cast 3000° refractory.
Insboard is best used for floors and ends on regular forges.
 
OK. I think I am planning on going for 2 inches of wool all the way around and then an inch of mizzou all around with firebricks for the bottom. A little ITC100 will get that sucker hot.
 
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