Cliff Stamp
BANNED
- Joined
- Oct 5, 1998
- Messages
- 17,562
Joe Talmadge and Mike Swaim were two proponents of edge thinning and low grit finishes for high slicing ability on rec.knives. One thing I noticed when playing with both is how they act to increase each other strongly. The reason why will be obvious as soon as it is pointed out, however it never came to me until I saw it under magnification, just never thought about how they would interact when combined.
When you reduce the edge angle, you reduce the amount of force that it takes to push the blade through the material, thus the cutting ability goes up in a fairly linear manner with angle. In a similar way, when you keep the angle constant, and reduce the finish, the deeper teeth increase the amount of material cut on a given slice, also in a linear manner.
However when you do both at the same time the result is a lot more than you might expect. What happens is that the thinner the edge, the deeper the teeth that will be produced by a given finish. This means that you will get more aggression on the slice compounded on top of itself. This means that you can see some extreme effects if you say go from 20 -> 15 degrees while going from 1200 - 600 grit.
What is often overlooked, is that the edge retention increases right alongside with the cutting ability. The deeper teeth mean that more metal has to be worn away in order for the edge to smooth out, and that deformation has to take place to a larger degree in order for the teeth to fall out of alignment completely (the cut tracks don't overlap).
As an extreme high end case, I have a D2 blade (62 RC, Mel Sorg), with an edge at ~5 degrees per side, 100 grit AO finish, full flat/convex grind on 3/32" stock. After 2046 slices (2" draw) through 3/8" hemp, the blade can still make the cut with ~20 lbs, *and* can still vertically slice newsprint. Checking the edge under magnification, there was no visible degredation through the last 1024 cuts, due to the high alloy percentage of D2, the edge is probably all carbide now. On the other side of the spectrum, a SOG SEAL, with a much thicker edge (5x the angle), softer steel (440A, RC in the fifties), after ~14 cuts with a 600 DMT finish is blunted to a much greater degree, can't slice newsprint at all (piles more numbers for those interested).
As a complication, the edge retention can decrease if you go too far with the angle, however I have not found that to be the case when cutting normal materials like rope and woods and such, however whittling on very hard woods, plastics and the like can visibly roll ultra thin edges and the cutting ability will be gutted as Chad noted awhile ago with low angles on Opinels. You can solve this problem by using a secondary micro-bevel of width approx. the same extent as the rolling that was induced. For chopping this is a very important consideration as if you go too far you will induce visible edge rippling or blow outs.
-Cliff
When you reduce the edge angle, you reduce the amount of force that it takes to push the blade through the material, thus the cutting ability goes up in a fairly linear manner with angle. In a similar way, when you keep the angle constant, and reduce the finish, the deeper teeth increase the amount of material cut on a given slice, also in a linear manner.
However when you do both at the same time the result is a lot more than you might expect. What happens is that the thinner the edge, the deeper the teeth that will be produced by a given finish. This means that you will get more aggression on the slice compounded on top of itself. This means that you can see some extreme effects if you say go from 20 -> 15 degrees while going from 1200 - 600 grit.
What is often overlooked, is that the edge retention increases right alongside with the cutting ability. The deeper teeth mean that more metal has to be worn away in order for the edge to smooth out, and that deformation has to take place to a larger degree in order for the teeth to fall out of alignment completely (the cut tracks don't overlap).
As an extreme high end case, I have a D2 blade (62 RC, Mel Sorg), with an edge at ~5 degrees per side, 100 grit AO finish, full flat/convex grind on 3/32" stock. After 2046 slices (2" draw) through 3/8" hemp, the blade can still make the cut with ~20 lbs, *and* can still vertically slice newsprint. Checking the edge under magnification, there was no visible degredation through the last 1024 cuts, due to the high alloy percentage of D2, the edge is probably all carbide now. On the other side of the spectrum, a SOG SEAL, with a much thicker edge (5x the angle), softer steel (440A, RC in the fifties), after ~14 cuts with a 600 DMT finish is blunted to a much greater degree, can't slice newsprint at all (piles more numbers for those interested).
As a complication, the edge retention can decrease if you go too far with the angle, however I have not found that to be the case when cutting normal materials like rope and woods and such, however whittling on very hard woods, plastics and the like can visibly roll ultra thin edges and the cutting ability will be gutted as Chad noted awhile ago with low angles on Opinels. You can solve this problem by using a secondary micro-bevel of width approx. the same extent as the rolling that was induced. For chopping this is a very important consideration as if you go too far you will induce visible edge rippling or blow outs.
-Cliff