Epoxy question

Joined
Apr 10, 2000
Messages
3,794
Hiya all,

Kindda silly, but I have to ask since I donno :) So, where to buy that epoxy which I'll need to use to fill gaps and cracks in kukri handles? And if there's more than one type then which one is better?
Thanks in advance.
 
The easiest, quickest, most readily available way to go is to get some 2-Ton Epoxy right off the shelf at Home Depot/Lowes.

Optional step = Get some dust - can be from anything, even sanding a bit off the handle - and mix it with the epoxy. Start with a little bit of dust and increase until you get the mixture you want, but don't go over 50% or you'll weaken the epoxy.

The first time I used epoxy, I used the 5-minute cure stuff - which was great because I didn't want to have to wait for it to setup. I still recommend that for first timers. Now, I use slow curing stuff that sets up overnight. But I have the necessary tools/techniques to make it work right.
 
5-minute cure

can be a pain if you are fumble fingered like myself

By the time I've mixed it & been clumsy a couple times
it has often begun to gel.

Hobby/craft & wood shops sell in larger quantities for better prices.

AND often offer several brands / types of epoxy
with no only different set rates
but different handling times
& full-cure times.
noted on the bottles

they will often have some selection like
5-min, 8, 10, 12, 15, 20-min, & longer
Different brands having different details.

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A tiny dab of black shoe polish or candle soot will turn your epoxy dark to match horn. Mix it into one part, before mixing in the second part. Mix well. I use a little piece of aluminum foil for a palette, and a sliver of craft-stick (like popsicle sticks) to mix and apply. Keep the excess by the project to check on its setting up. I once saw a guy mix 2 parts of "A" instead of 1 of "A" and 1 of "B" :eek:
For most uses, off-the-shelf epoxy is just fine. I like the slow set, as it gives me lots of clean up time after everything goes together. I hate short deadlines, myself.
The main thing about epoxy, besides accurate measuring of part A and B - and thorough mixing of the two - is to make sure the surfaces to be bonded are CLEAN. Scrape, file, sand do whatever is necessary to get off anything on the mating surfaces. Then wipe with a solvent like acetone or methanol (wood alcohol). Epoxy sets faster at higher temperatures, so a work lamp can expedite setting, and the freezer can delay setting of mixed epoxy for a while.
Hope this nutshell helps :)
 
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