Firebow bearing

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Oct 30, 2002
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After my first (and sucessful) attempt at making and using a Fire Bow, I have always had problems making a decent bearing that didnt need a gallon of vaseline to work. A fellow forumite was kind enough to send me an Antler to use, but alas I managed to burn right through it dispite using lube :eek: So I set about thinking of something I could make for next to nothing that would be useful, cheap and worth learning from.

I finally decided to make an aluminium bearing from recycled beer cans.

The set up I used was an old biscuit tin half filled with kitty litter, some charcoal from the dollar shop and a case iron pot also from the dollar shop. The cans I pinched from the recycle pile in the moerning. :D

Components.jpg


Here we are, ready to get going. The birch bark tinder was also curtesy of the same forumite that sent the antler.

Prep.jpg


On our way, note the red of the iron bowl.

Melting.jpg


Cooling down in a cat food can

Cooling-down.jpg


The Casting

Cast.jpg


Its actually burning but its hard to see

ember1.jpg


Crappy pic as I was blowing on it to highlight the ember

Ember03.jpg


Note how clean the bearing end of the spindle is.

Done.jpg


The spindle is Willow, the hearth board Cedar (I think, I got it from the dollar shop for another project that didnt pan out)

This was so easy to make fire it was a joke. It took about 20 seconds and the spindle was spinning so free in the bearing I thought I was trying to drill through a glass hearth board.

The holes (higgledipiggledi I know) were an attempt at wicking heat and to reduce weight (its just under 2 OZ about 50g) but it didnt even get warm its so efficient. The bearing recess was done with a 10mm bit and then champhered with a knife.

You could make obviously fine tune this (probably by casting the aluminium into a large spoon to get a desirable shape from the get go, and make a lanyard with a ladder weave (knots whatever its called) and carry it like a pendant. I guess you could get it down to about 1 OZ (28g) with a bit of patience. The neck cord would obviously be the cord you use for the bow.
 
Looks interesting... I might have to try that out.

Usually I let the spindle burn a little in the handheld. As I build a sweat I use the sweat and oils on my face (near the nose and cheek area) and it works efficiently.

I'm always down for new things
 
Very, very nice.:thumbup: How long before the aluminium melted? Were there any poisonous fumes?

I have got to try this :D
 
The alu took a lot longer that I expected (I have done this before but on a smaller scale) and I needed a Vornado fan to get the temps up.

No fumes that I could smell other than the paint burning off the cans initially.

I have used it about 8 times today, 8 coals, non took longer than 30 seconds.
 
Damn..that's really neat. I guess having a cat can come in handy!

Thanks for sharing this! I have been using black polar bark bearings from a stand outside my house. It makes a nice frictionless bearing once the hole gets burnished. For lube I find the ear lobe has some nice oils on it.

The bark does wear out after a bit though. Maybe I'll give aluminum smelting a try. What is the purpose of the kitty litter?
 
North61 said:
Damn..that's really neat. I guess having a cat can come in handy!

Thanks for sharing this! I have been using black polar bark bearings from a stand outside my house. It makes a nice frictionless bearing once the hole gets burnished. For lube I find the ear lobe has some nice oils on it.

The bark does wear out after a bit though. Maybe I'll give aluminum smelting a try. What is the purpose of the kitty litter?

Glad you like it, its a fun project and one you can finish in about 2 hours if you have the inclination.

I guess I'm not oily enough :) I can never seem to make enough lube :D

The Kitty litter is insulation to stop it burning through the tin as its very thin and it gets to over 1000C in there.
 
Great tutorial. Thanks for putting up the info and the pics.
Temper said:
The bearing recess was done with a 10mm bit and then champhered with a knife.
Obvious question: What knife did you use? ;)
 
What about using slate for a bearing? Like what is used for a turkey call.
Scott
 
Thanks guys,

RokJok: I used a home made knife from a Nicholson file that lives in my tool box. :D

Scott: I actually tried a stone that I drilled with a masonry bit, but it got very hot. Aluminium is a little like PB in that its kind of naturally greasy.
 
I usually stick a small thumbtack in the bottom of a hole in a piece of hardwood. The surface of the tack is relatively frictionless and, being steel, wears well. (Spares reside in my hicking staff.)

I also use a small "salt" that I picked up at a house sale. Being glass, it also is smooth and wears well.

There is a type of heavy metal glide - 3/4" across dome shaped with prongs to attach it, that can be had in hardward stores and big box stores. The prongs are driven into the bottom of wood furniture legs to attached the glide -- makes them slid across floors more easily. With the prongs removed and glued concave-side-upinto a sutiable depression in a piece of wood, it makes a good socket liner.

Must be 1000's of other ideas.
 
I thought about glass as my son had some funny marbles that are like coins, but I wanted to see how little friction the Alu had first. It had so little it wasnt worth the extra effort.

One guy I know uses a beer bottle cap, I just thought this would offer a durable and fun thing to make.
 
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