First Same-Day Knife

Daniel Koster

www.kosterknives.com
Knifemaker / Craftsman / Service Provider
Joined
Oct 18, 2001
Messages
20,978
Probably old hat for most of you guys, but last week, I did my first same-day knife. It was a fun challenge.

8-9 AM = forge out blade to shape, normalize
10 AM = profile/grind
11 AM = normalize and heat-treat
Noon - 2PM = temper
1 PM = clean up, finish grinding
2 PM = handle shaping/fine sanding/finishing(wax)
3 PM = glue-up

(note: times are approximate, and I did this while working on other projects, so while it did take an entire day, I didn't work on it for 8 hours solid)


Since I was very careful gluing up and the knife was already sharpened, by evening it was "solid" and ready to start cuttin'...

Here's a pic:


attachment.php





4" wide Ulu made of 5160 and Osage Orange.

The bumpy line you see about 3/4" above the edge is the temper line. No clay, no etching, etc. - just came out that way after the quench. This is my first knife from the John Deere shafts I got from Dan Gray.

Cuts and cuts and cuts...

Thanks for looking.
 
Dan,
That looks like a good, honest, cutting tool that would be at home in any kitchen; I like it a lot.
Regards,
Greg
 
I missed this thread earlier, I must say Daniel cool piece, looks like it will/would handle about anything thrown at it. :cool:

Bill
 
Dan are You planning a vacation to Alaska? There are no whales in Arkansas :D BTW it looks good!
 
Way to go Dan, that's very cool! I've never tried making any project in one day, that takes huevos down to here. :cool: And it turned out great. You just gotta love osage orange and JD steel; those are about two of the toughest materials on Earth.
 
I've done it once. I can't decide whether I like working on one knife at a time or multiple ones at a time and doing the same job on each at once. I assume pros have it staggered so that they're never sitting there wondering what to do next, staring at the epoxy waiting for it to set, etc! :D
 
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