First Try Flat Grinding -- Critiques/guidance appreciated! (photos)

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Apr 14, 2011
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Hi, all! While I'm finishing up drawing out my first blade design, I decided it would be wise to practice some flat grinding before I dig into something I mean to someday use.

I believe I mentioned this in another post, but I have an old, rusted Ka-Bar which I had badly damaged on a camping trip a few years back. In my frustration at the time, I tossed the blade into the campfire and inadvertently annealed it. Thinking that someday I might attempt to resurrect it, I removed it the following morning and stowed it away. It is that piece of metal which I'm practicing grinding on, since I don't see it ever being reincarnated back into an actual knife.

So, I threw a 50 grit belt on my 2x42 and went to it. Mind you, not very scientifically. There was no scribing a center line, exact measurements, etc... just me, my push stick, and some serious desire to figure out the process by trying.

I had a couple of screw ups along the way... burned the tip rather badly, which I cleaned up well enough on subsequent passes. And, as you'll see in the photos, there are definitely some spots (where the ricasso used to be) where I mis-ground or made a small divot (for lack of a better term in present vocabulary).

Aside from those issues and my disregard for the ricasso (since it doesn't matter on this one), I feel ok about how I did. I sharpie tested and the entire surface is flat. I also managed to create a distal taper where previously there was none (Ka-Bar USMC doesn't have one, if memory serves). The spine tapers from 1/8" at the ricasso to 1/64" at the very very tip. At the edge, it's a consistent 1/32" all the way along. (Bear in mind that this wasn't a blank, it had a decent edge on it when I started, which I blunted off).

Here are the pictures... I can take criticism, so fire away. This is, after all, my first attempt at grinding anything with any clear intent.

This is the spine, showing the taper. I deburred it a bit.
_7216199.jpg

Here is the surface... you'll see what I meant about a divot near the ricasso. Also, there is an area near the edge where I had begun playing with filing in a choil (proper term...?)
_7216198.jpg

And then here is a shot where you can see a bit of everything. Take my word that the other side is almost perfectly identical. I didn't think to take another picture.
_7216204.jpg

Forgive my being so verbose. I'm just very excited to finally be making some forward movement toward making my own knife, even if this is just practice grinding. And I hope it doesn't seem like I'm fishing for a compliment... quite the opposite. If this is terrible, let me have it. Constructive criticism is very, very welcome -- much appreciated, in fact!

Thanks for looking and taking the time to wade though my novel! :)
 
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Pete,

There is nothing wrong with getting a feel for flat grinding by working on an established blade, but not a great deal to learn there.

If you like the shape of this blade, try tracing the outline on a wooden stir stick and see if you can reproduce the grind.

Here is a flatgrinding video that you will find useful. [video=youtube;wZ-wMxFoZx4]http://www.youtube.com/watch?v=wZ-wMxFoZx4&feature=player_embedded[/video]
 
Well it looks alot like a knife so that is some progress, I am not sure how thin the edge is but you want to reach the edge thickness and the back of the blade at the same time. Typically you dont grind all the way into the tang but leave that metal there for the ricasso. Here are a couple of pics that can help. Overall it looks like you grinding is ok and you should progress to making a nice blade but you need to learn some of the steps you left out.

a 45 bevel at the edge to prevent losing the edge prior to getting to thickness

JDBuild020.jpg



Grind moving up the blade, the bevel on the edge is still partially there since I am only part way up the blade
JDBuild021.jpg



All the way up (look there is still a little left at the top of the blade for the finsh belts, bevel is mostly gone, but ricasso is still protected.
JDBuild031.jpg
 
Fred, will try the stir stick idea and see how I do. Thanks for the feedback.
 
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Patrick, thanks for the feedback! I didn't realize that I needed to leave a little bit there for other belts. I'll definitely keep that in mind when I get to grinding on something I mean to make into a knife. I have a guide (?) on order very similar to what you have pictured to protect the ricasso area... just waiting for it to arrive, along with some other goodies. :)
 
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