I've struggled with galling here and there. Here were the culprits most times:
- Burrs. They can be the cause OF the galling or be created super quick as a result of galling. Sometimes hard to chicken and egg things. A tiny chunk of grit, shaving of metal or such can get it going easy.
- Uneven flats. The more surface that mates square, the less galling I've found. If your tang has a "high point" where it rides almost solely along the spring, the pressure isnt spread out and I've found it can dig in. I now cut the flat where the tang rides on the spring and any other flats I can that touch each other on my mill to make sure it is super square. Galling I always saw a "line" showing only one part of the spring was taking all that pressure.
- Spring pressure to tang radius. If you want "snap" it seems you either need higher spring pressure with more radiused corners or sharper corners with less spring pressure. High pressure and sharp corners is when I had galling.
Last few I did where I focused on a nice tight radius on corners, making sure those radius were square to the spring and the spring mating surface was square to the tang plus lightening up and paying attention to burrs seems to have removed this issue. Thinking back, my early slipjoints had far too "square" corners for the strong snap I was giving them and I think that exacerbated any other factors.
Other things I've tried that seemed to help: Graphite on mating surfaces on initial assembly. Galling seems to either happen right away or not at all. I'll agree that polishing less seems to help and high polish on those surface never really felt much smoother.
I feel your pain...its super annoying to get to assembly point, gall a spring then have to both take the spring back down and the tang cleaned up to even 'try" again.