Fully modded rig (leather chape) Pics

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This HI Samsher was a gift from one of our forumites. I've posted about it before, but have never quite completed the rig. Last nights leatherworking session (Bladite and Bwray, yep, they're under way) was dying the liner and waiting for it to dry, so during that time I did the finishing touches to this rig. That intailed adding the strip of thick leather at the top that serves as a stop for the frog, and putting on a leather chape.

The entire mod process for this rig entailed:
_Removing the old frog, the chape, and the accy knife thickenss from the old scabbard.

_Reprofiling and refinishing the handle. The ring on this one was never going to work with my hand, so this was a must. I usually don't like to remove the ring, for safety reasons, but this time it was necessary. In addition I rounded the rear tip of the pommel so it wouldn't dig into my palm.

_Making a new frog and adding a piece of leather toward the top to act as a stop for the frog

_Making a new chape out of leather. This new leather one doesn't cut your thigh while you carry the blade.

The result is a khukuri that hangs almost vertical, is thin and much less bulky to carry, and doesn't swing around as much when carried as the original. This is how I like to carry my khuk. What is really great about this rig is that it will fit both of my Samshers. Big plus there. I can leave the other rig untouched for a more traditional carry with accy knives.

Hope you enjoy the read.






 
Thanks guys. You can see in the pic where they hang from a dowell just how much more vertical the modded rig is. That, to me, is the major factor in the comfort of the carry.

You can also see at the point of the chape, the brand that was on that particular steak. Um. I mean... cow.
 
Andy, have you ever considered making shoes? I could really use a new pair of boots, and that work is mighty nice! You could even build in little karda pouches into the uppers!

Chris
 
Yea, Yvsa has one like that.
 
Nice looking work Andy, The Gurkhas generaly went the same route design wise in both WW1 & ww2, very comfterable secure & strong.

Spiral
 
Very sleek and effective, yet still with the traditional look. I like it!

One thing I was wondering is why the kamis put the karda and chamka on the inside instead of the outside - it seems like that would help a lot with the balance issues. I've got a couple ideas, but does anyone know for sure?
 
Its my opinion that they did it that way because it is so easy for them to do. I only base that on my observations of their method after having taken six or eight apart myself. Others may be able to explain it better, but consider this. There is not 1 additional stitch added to the scabbard when the kives go in the traditional way. They nail on the rings. Add a shim of wood. Wrap the thing with leather and stitch it up same as ever.

Putting the knives on the front requires much more work. I've done that myself. Its a lot more work.

I think the nicest rig I've ever seen is Yvsa's FF that he's shown before. His knives are housed in the frog. It is a nice non bulky rig, and whatever craftsman did it was skilled beyond me, thats for sure.

I'll be doing a lot more of these chapes. They are a big improvement IMO.

You guys rock. Thanks.
 
I think the nicest rig I've ever seen is Yvsa's FF that he's shown before. His knives are housed in the frog. It is a nice non bulky rig, and whatever craftsman did it was skilled beyond me, thats for sure.

Do you mean this one Andy? :D
Edit:
Terry Sisco did the redo for me and he is indeed talented. Along with myself a lot of us was sorry to see the Sarki Shop go out of business.

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Aproy, very nice work! did you by chance take any in the process of pictures?

it looks really awesome, definently got rid of a lot of the bulk

Yvsa I'm not seeing any pics :/ really want to see some pics of it!
cant even see the pics by going in and viewing source to get the URLS
 
that works! and man thats a really nice setup!

and which method did you use to etch the blade? it really looks nice as well
 
that works! and man thats a really nice setup!

and which method did you use to etch the blade? it really looks nice as well

J, I used ferric chloride for the etch and then used Birchwood Casey Cold Blue on top of it. One thing or another has gotten in the way of me doing my 17" Foxy Folly the same way.
I have some of the old Atlanta Cutlery kardas from the Nepali Armory and I may find a pair of the better ones to use in place of the soft karda and chakmak it came with.
 
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