Gas Forge using Vermiculite Bricks - Help

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May 5, 2001
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I need some advice:
I am currently using a "mail box" forge, so I have a blower and gas inlet system. I have some 50 vermiculite bricks of the type used in gold refining ovens. The bricks are about 18" long, 8" high and 12" wide.
They are quite soft, it is easy to cut and drill using hand or power tools. They are also very light.
My thought was to place two or more together using refractory cement as a glue, then to cut a long hole down the center and a gas inlet.

Instead of using cement I can also use hoops or binding wire to keep the lot together, making sure that the inside faces match up to prevent gaps.

The hole will be round, with the bottom half filled with powdered vermiculite to absorb whatever flux comes off the billet.

Any of you every done something similar? What do you use on the bottom of your forges to absorb flux?
Do I need to have an outlet or is the front opening good enough?
 
Tiaan...

It should work fine...Part of the fun is experimenting...

I would recommend mechanical reinforcment...You don't want it coming apart at 1000 degree Celsius! :eek:

Our first forge, the "Dragon Princess" was made from high temp, kaolinic firebrick...By restacking the bricks I could go from a knife forge to a sword forge or even a vertical forge depending on our needs...

A piece of scrap metal like that cut from a coffee can, covered with refractory cement, can be use as a disposable bottom shelf to catch the corrossive flux...This can be replaced when needed at low cost and without tearing down your forge...

I hope this helps...

Running Dog
 
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